Heat management solutions for the space camera: From design to orbital operations

The camera mounted at the end of the space robot arm provides real-time visual monitoring and positioning functions during space missions. Its thermal design is crucial for ensuring both functionality and performance, particularly in challenging environments characterized by high radiation, extremel...

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Main Authors: Richa Hu, Min Zhang, Chunlong Liu, Qingwen Wu, Liang Guo
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Case Studies in Thermal Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X24017076
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author Richa Hu
Min Zhang
Chunlong Liu
Qingwen Wu
Liang Guo
author_facet Richa Hu
Min Zhang
Chunlong Liu
Qingwen Wu
Liang Guo
author_sort Richa Hu
collection DOAJ
description The camera mounted at the end of the space robot arm provides real-time visual monitoring and positioning functions during space missions. Its thermal design is crucial for ensuring both functionality and performance, particularly in challenging environments characterized by high radiation, extremely low temperatures, and vacuum conditions. Effective thermal management guarantees stable camera operation despite temperature fluctuations, ensuring both image quality and functional reliability. The integrated thermal design incorporates both passive and active controls, including cooling surfaces, multilayer insulation components, light shields, and heating loops. Simulation and experimental results show that, under low-temperature conditions, the active temperature control system effectively maintains the camera housing temperature above −50 °C, validating the stability of the thermal design. In high-temperature conditions, the camera housing temperature rises by 30 °C, reaching approximately 0 °C, confirming its efficient heat dissipation capability. Furthermore, after approximately 100 orbital cycles, the camera consistently stabilizes within the designed temperature range, affirming the precision and reliability of the thermal design. These findings offer essential insights for optimizing thermal management strategies in space cameras intended for complex space missions.
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institution Kabale University
issn 2214-157X
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publishDate 2025-01-01
publisher Elsevier
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series Case Studies in Thermal Engineering
spelling doaj-art-255e380bef004e6fbe537b3e7480d46a2025-01-08T04:52:51ZengElsevierCase Studies in Thermal Engineering2214-157X2025-01-0165105676Heat management solutions for the space camera: From design to orbital operationsRicha Hu0Min Zhang1Chunlong Liu2Qingwen Wu3Liang Guo4Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun, 130033, China; CAS Key Laboratory of On-orbit Manufacturing and Integration for Space Optics System, Changchun, 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun, 130033, China; School of Materials Science and Optoelectronic Technology, University of Chinese Academy of Sciences, Beijing, 100049, China; CAS Key Laboratory of On-orbit Manufacturing and Integration for Space Optics System, Changchun, 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun, 130033, China; CAS Key Laboratory of On-orbit Manufacturing and Integration for Space Optics System, Changchun, 130033, China; Corresponding author. Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun, 130033, China.Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun, 130033, China; CAS Key Laboratory of On-orbit Manufacturing and Integration for Space Optics System, Changchun, 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun, 130033, China; CAS Key Laboratory of On-orbit Manufacturing and Integration for Space Optics System, Changchun, 130033, ChinaThe camera mounted at the end of the space robot arm provides real-time visual monitoring and positioning functions during space missions. Its thermal design is crucial for ensuring both functionality and performance, particularly in challenging environments characterized by high radiation, extremely low temperatures, and vacuum conditions. Effective thermal management guarantees stable camera operation despite temperature fluctuations, ensuring both image quality and functional reliability. The integrated thermal design incorporates both passive and active controls, including cooling surfaces, multilayer insulation components, light shields, and heating loops. Simulation and experimental results show that, under low-temperature conditions, the active temperature control system effectively maintains the camera housing temperature above −50 °C, validating the stability of the thermal design. In high-temperature conditions, the camera housing temperature rises by 30 °C, reaching approximately 0 °C, confirming its efficient heat dissipation capability. Furthermore, after approximately 100 orbital cycles, the camera consistently stabilizes within the designed temperature range, affirming the precision and reliability of the thermal design. These findings offer essential insights for optimizing thermal management strategies in space cameras intended for complex space missions.http://www.sciencedirect.com/science/article/pii/S2214157X24017076Space cameraHeat management solutionsFinite element analysisThermal balance testOn-orbit temperature verification
spellingShingle Richa Hu
Min Zhang
Chunlong Liu
Qingwen Wu
Liang Guo
Heat management solutions for the space camera: From design to orbital operations
Case Studies in Thermal Engineering
Space camera
Heat management solutions
Finite element analysis
Thermal balance test
On-orbit temperature verification
title Heat management solutions for the space camera: From design to orbital operations
title_full Heat management solutions for the space camera: From design to orbital operations
title_fullStr Heat management solutions for the space camera: From design to orbital operations
title_full_unstemmed Heat management solutions for the space camera: From design to orbital operations
title_short Heat management solutions for the space camera: From design to orbital operations
title_sort heat management solutions for the space camera from design to orbital operations
topic Space camera
Heat management solutions
Finite element analysis
Thermal balance test
On-orbit temperature verification
url http://www.sciencedirect.com/science/article/pii/S2214157X24017076
work_keys_str_mv AT richahu heatmanagementsolutionsforthespacecamerafromdesigntoorbitaloperations
AT minzhang heatmanagementsolutionsforthespacecamerafromdesigntoorbitaloperations
AT chunlongliu heatmanagementsolutionsforthespacecamerafromdesigntoorbitaloperations
AT qingwenwu heatmanagementsolutionsforthespacecamerafromdesigntoorbitaloperations
AT liangguo heatmanagementsolutionsforthespacecamerafromdesigntoorbitaloperations