Volumetric efficiency in motor-driven two-dimensional piston pumps with leakage and reverse flow under high pressure

Abstract This paper presents a volumetric efficiency model for high-pressure motor-driven 2D piston pumps, incorporating key factors such as axial internal and external leakage, circumferential leakage, and reverse flow. The model integrates hydraulic fluid compressibility and variations in flow coe...

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Main Authors: Yong Chen, Congcong Hua, Chengwei Tong, Yiren Zang, Jian Ruan
Format: Article
Language:English
Published: Nature Portfolio 2024-11-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-024-79700-9
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author Yong Chen
Congcong Hua
Chengwei Tong
Yiren Zang
Jian Ruan
author_facet Yong Chen
Congcong Hua
Chengwei Tong
Yiren Zang
Jian Ruan
author_sort Yong Chen
collection DOAJ
description Abstract This paper presents a volumetric efficiency model for high-pressure motor-driven 2D piston pumps, incorporating key factors such as axial internal and external leakage, circumferential leakage, and reverse flow. The model integrates hydraulic fluid compressibility and variations in flow coefficients to improve simulation accuracy. Co-simulation using AMESim and Simulink, along with experimental validation, demonstrates the model’s reliability across various operating conditions. The results show that rotational speed enhances volumetric efficiency due to its minimal effect on leakage and reverse flow, while pressure significantly reduces efficiency, particularly through reverse flow and circumferential leakage. Reducing trapped volume proves to be an effective strategy for minimizing reverse flow and improving overall pump performance. Additionally, refining flow coefficients to improve the accuracy of the simulation model remains an important area for further development.
format Article
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institution Kabale University
issn 2045-2322
language English
publishDate 2024-11-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj-art-20da2c148e2740e0b8420d4c9e2c2c692024-11-24T12:23:09ZengNature PortfolioScientific Reports2045-23222024-11-0114111810.1038/s41598-024-79700-9Volumetric efficiency in motor-driven two-dimensional piston pumps with leakage and reverse flow under high pressureYong Chen0Congcong Hua1Chengwei Tong2Yiren Zang3Jian Ruan4School of Mechanical Engineering, Zhejiang University of TechnologyShenhao Technology Co., Ltd.School of Mechanical Engineering, Zhejiang University of TechnologySchool of Mechanical Engineering, Zhejiang University of TechnologySchool of Mechanical Engineering, Zhejiang University of TechnologyAbstract This paper presents a volumetric efficiency model for high-pressure motor-driven 2D piston pumps, incorporating key factors such as axial internal and external leakage, circumferential leakage, and reverse flow. The model integrates hydraulic fluid compressibility and variations in flow coefficients to improve simulation accuracy. Co-simulation using AMESim and Simulink, along with experimental validation, demonstrates the model’s reliability across various operating conditions. The results show that rotational speed enhances volumetric efficiency due to its minimal effect on leakage and reverse flow, while pressure significantly reduces efficiency, particularly through reverse flow and circumferential leakage. Reducing trapped volume proves to be an effective strategy for minimizing reverse flow and improving overall pump performance. Additionally, refining flow coefficients to improve the accuracy of the simulation model remains an important area for further development.https://doi.org/10.1038/s41598-024-79700-9Reverse flowHydraulic pumpMotor-driven pumpTwo-dimensional piston pumpVolumetric efficiency
spellingShingle Yong Chen
Congcong Hua
Chengwei Tong
Yiren Zang
Jian Ruan
Volumetric efficiency in motor-driven two-dimensional piston pumps with leakage and reverse flow under high pressure
Scientific Reports
Reverse flow
Hydraulic pump
Motor-driven pump
Two-dimensional piston pump
Volumetric efficiency
title Volumetric efficiency in motor-driven two-dimensional piston pumps with leakage and reverse flow under high pressure
title_full Volumetric efficiency in motor-driven two-dimensional piston pumps with leakage and reverse flow under high pressure
title_fullStr Volumetric efficiency in motor-driven two-dimensional piston pumps with leakage and reverse flow under high pressure
title_full_unstemmed Volumetric efficiency in motor-driven two-dimensional piston pumps with leakage and reverse flow under high pressure
title_short Volumetric efficiency in motor-driven two-dimensional piston pumps with leakage and reverse flow under high pressure
title_sort volumetric efficiency in motor driven two dimensional piston pumps with leakage and reverse flow under high pressure
topic Reverse flow
Hydraulic pump
Motor-driven pump
Two-dimensional piston pump
Volumetric efficiency
url https://doi.org/10.1038/s41598-024-79700-9
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AT chengweitong volumetricefficiencyinmotordriventwodimensionalpistonpumpswithleakageandreverseflowunderhighpressure
AT yirenzang volumetricefficiencyinmotordriventwodimensionalpistonpumpswithleakageandreverseflowunderhighpressure
AT jianruan volumetricefficiencyinmotordriventwodimensionalpistonpumpswithleakageandreverseflowunderhighpressure