Additive Manufacturing of Binary and Ternary Oxide Systems Using Two-Photon Polymerization and Low-Temperature Sintering

Multicomponent oxide systems have many applications in different fields such as optics and medicine. In this work, we developed new hybrid photoresists based on a combination of an organic acrylate resin and an inorganic sol, suitable for 3D printing via two-photon polymerization (2PP). The inorgani...

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Main Authors: Halima El Aadad, Hicham El Hamzaoui, Yves Quiquempois, Marc Douay
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Nanomaterials
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Online Access:https://www.mdpi.com/2079-4991/14/23/1977
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author Halima El Aadad
Hicham El Hamzaoui
Yves Quiquempois
Marc Douay
author_facet Halima El Aadad
Hicham El Hamzaoui
Yves Quiquempois
Marc Douay
author_sort Halima El Aadad
collection DOAJ
description Multicomponent oxide systems have many applications in different fields such as optics and medicine. In this work, we developed new hybrid photoresists based on a combination of an organic acrylate resin and an inorganic sol, suitable for 3D printing via two-photon polymerization (2PP). The inorganic sol contained precursors of a binary SiO<sub>2</sub>-CaO or a ternary SiO<sub>2</sub>-CaO-P<sub>2</sub>O<sub>5</sub> system. Complex microstructures were 3D printed using these hybrid photoresists and 2PP. The obtained materials were characterized using thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM) techniques. Our results revealed that the produced microstructures were able to endure sintering at 700 °C without collapsing, leading to scaffolds with 235 and 355 nm resolution and pore size, respectively. According to the TGA analysis, there was no significant mass loss beyond 600 °C. After sintering at 500 °C, the FTIR spectra showed the disappearance of the characteristic bands associated with the organic phase, and the presence of bands characteristic of the binary and ternary oxide systems and carbonate groups. The SEM images showed different morphologies of agglomerated nanoparticles with mean sizes of about 20 and 60 nm for ternary and binary systems, respectively. Our findings open the way towards precise control of bioglass scaffold fabrication with tremendous design flexibility.
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institution Kabale University
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spelling doaj-art-1e78952cf7d3439ea0773aa41adccc942024-12-13T16:29:37ZengMDPI AGNanomaterials2079-49912024-12-011423197710.3390/nano14231977Additive Manufacturing of Binary and Ternary Oxide Systems Using Two-Photon Polymerization and Low-Temperature SinteringHalima El Aadad0Hicham El Hamzaoui1Yves Quiquempois2Marc Douay3Univ. Lille, CNRS, UMR 8523—Physique des Lasers Atomes et Molécules (PhLAM), F-59000 Lille, FranceUniv. Lille, CNRS, UMR 8523—Physique des Lasers Atomes et Molécules (PhLAM), F-59000 Lille, FranceUniv. Lille, CNRS, UMR 8523—Physique des Lasers Atomes et Molécules (PhLAM), F-59000 Lille, FranceUniv. Lille, CNRS, UMR 8523—Physique des Lasers Atomes et Molécules (PhLAM), F-59000 Lille, FranceMulticomponent oxide systems have many applications in different fields such as optics and medicine. In this work, we developed new hybrid photoresists based on a combination of an organic acrylate resin and an inorganic sol, suitable for 3D printing via two-photon polymerization (2PP). The inorganic sol contained precursors of a binary SiO<sub>2</sub>-CaO or a ternary SiO<sub>2</sub>-CaO-P<sub>2</sub>O<sub>5</sub> system. Complex microstructures were 3D printed using these hybrid photoresists and 2PP. The obtained materials were characterized using thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM) techniques. Our results revealed that the produced microstructures were able to endure sintering at 700 °C without collapsing, leading to scaffolds with 235 and 355 nm resolution and pore size, respectively. According to the TGA analysis, there was no significant mass loss beyond 600 °C. After sintering at 500 °C, the FTIR spectra showed the disappearance of the characteristic bands associated with the organic phase, and the presence of bands characteristic of the binary and ternary oxide systems and carbonate groups. The SEM images showed different morphologies of agglomerated nanoparticles with mean sizes of about 20 and 60 nm for ternary and binary systems, respectively. Our findings open the way towards precise control of bioglass scaffold fabrication with tremendous design flexibility.https://www.mdpi.com/2079-4991/14/23/1977additive manufacturingtwo-photon polymerizationmulticomponent systemssol–gel processlow-temperature sintering
spellingShingle Halima El Aadad
Hicham El Hamzaoui
Yves Quiquempois
Marc Douay
Additive Manufacturing of Binary and Ternary Oxide Systems Using Two-Photon Polymerization and Low-Temperature Sintering
Nanomaterials
additive manufacturing
two-photon polymerization
multicomponent systems
sol–gel process
low-temperature sintering
title Additive Manufacturing of Binary and Ternary Oxide Systems Using Two-Photon Polymerization and Low-Temperature Sintering
title_full Additive Manufacturing of Binary and Ternary Oxide Systems Using Two-Photon Polymerization and Low-Temperature Sintering
title_fullStr Additive Manufacturing of Binary and Ternary Oxide Systems Using Two-Photon Polymerization and Low-Temperature Sintering
title_full_unstemmed Additive Manufacturing of Binary and Ternary Oxide Systems Using Two-Photon Polymerization and Low-Temperature Sintering
title_short Additive Manufacturing of Binary and Ternary Oxide Systems Using Two-Photon Polymerization and Low-Temperature Sintering
title_sort additive manufacturing of binary and ternary oxide systems using two photon polymerization and low temperature sintering
topic additive manufacturing
two-photon polymerization
multicomponent systems
sol–gel process
low-temperature sintering
url https://www.mdpi.com/2079-4991/14/23/1977
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AT yvesquiquempois additivemanufacturingofbinaryandternaryoxidesystemsusingtwophotonpolymerizationandlowtemperaturesintering
AT marcdouay additivemanufacturingofbinaryandternaryoxidesystemsusingtwophotonpolymerizationandlowtemperaturesintering