Optimizing Organic Rankine Cycle (ORC) configurations integrated with transient industrial waste heat: a multi-objective approach

Abstract Decarbonizing heat-intensive industries by reusing the waste heat for power or combined heat and power systems is becoming increasingly important to address global warming. The Organic Rankine Cycle has shown a high level of feasibility and performed efficiently for utilizing medium-to-low-...

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Main Authors: Yohan Engineer, Ahmed Rezk, Mahmoud B. Elsheniti, Ehsan Baniasadi, Ahmed Fouly
Format: Article
Language:English
Published: Springer 2024-11-01
Series:Discover Energy
Subjects:
Online Access:https://doi.org/10.1007/s43937-024-00053-5
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author Yohan Engineer
Ahmed Rezk
Mahmoud B. Elsheniti
Ehsan Baniasadi
Ahmed Fouly
author_facet Yohan Engineer
Ahmed Rezk
Mahmoud B. Elsheniti
Ehsan Baniasadi
Ahmed Fouly
author_sort Yohan Engineer
collection DOAJ
description Abstract Decarbonizing heat-intensive industries by reusing the waste heat for power or combined heat and power systems is becoming increasingly important to address global warming. The Organic Rankine Cycle has shown a high level of feasibility and performed efficiently for utilizing medium-to-low-grade heat from renewable resources and heat-intensive industries for direct power generation. This study contributes to the field by conducting a techno-economic investigation of various Organic Rankine Cycle configurations to enhance energy conversion when real-life transient waste heat sources are available. These configurations were optimized to maximize energy output along with economic benefits. The non-linear programming by quadratic Lagrangian, a computational unintensive yet accurate optimization algorithm, was utilized for the multi-objective optimization. The optimized cycle configurations showed a 12.57% enhancement of turbine efficiency. Combining regeneration and recuperation enhanced the superheating by 32%, and the optimized air preheater cycle improved the overall objective by 64.2% compared to the pre-optimized conventional cycle, leading to a feasible 1.72-year payback period.
format Article
id doaj-art-1d9a1deae7084743a5becbb6ce18c5a6
institution Kabale University
issn 2730-7719
language English
publishDate 2024-11-01
publisher Springer
record_format Article
series Discover Energy
spelling doaj-art-1d9a1deae7084743a5becbb6ce18c5a62024-11-10T12:47:55ZengSpringerDiscover Energy2730-77192024-11-014112010.1007/s43937-024-00053-5Optimizing Organic Rankine Cycle (ORC) configurations integrated with transient industrial waste heat: a multi-objective approachYohan Engineer0Ahmed Rezk1Mahmoud B. Elsheniti2Ehsan Baniasadi3Ahmed Fouly4Energy and Bioproducts Research Institute (EBRI), College of Engineering and Physical Science, Aston UniversityEnergy and Bioproducts Research Institute (EBRI), College of Engineering and Physical Science, Aston UniversityMechanical Engineering Department, College of Engineering, King Saud UniversityEnergy and Bioproducts Research Institute (EBRI), College of Engineering and Physical Science, Aston UniversityMechanical Engineering Department, College of Engineering, King Saud UniversityAbstract Decarbonizing heat-intensive industries by reusing the waste heat for power or combined heat and power systems is becoming increasingly important to address global warming. The Organic Rankine Cycle has shown a high level of feasibility and performed efficiently for utilizing medium-to-low-grade heat from renewable resources and heat-intensive industries for direct power generation. This study contributes to the field by conducting a techno-economic investigation of various Organic Rankine Cycle configurations to enhance energy conversion when real-life transient waste heat sources are available. These configurations were optimized to maximize energy output along with economic benefits. The non-linear programming by quadratic Lagrangian, a computational unintensive yet accurate optimization algorithm, was utilized for the multi-objective optimization. The optimized cycle configurations showed a 12.57% enhancement of turbine efficiency. Combining regeneration and recuperation enhanced the superheating by 32%, and the optimized air preheater cycle improved the overall objective by 64.2% compared to the pre-optimized conventional cycle, leading to a feasible 1.72-year payback period.https://doi.org/10.1007/s43937-024-00053-5Organic Rankine CycleTransient waste heatMulti-objectives optimizationVariable expander efficiencyEconomic benefits
spellingShingle Yohan Engineer
Ahmed Rezk
Mahmoud B. Elsheniti
Ehsan Baniasadi
Ahmed Fouly
Optimizing Organic Rankine Cycle (ORC) configurations integrated with transient industrial waste heat: a multi-objective approach
Discover Energy
Organic Rankine Cycle
Transient waste heat
Multi-objectives optimization
Variable expander efficiency
Economic benefits
title Optimizing Organic Rankine Cycle (ORC) configurations integrated with transient industrial waste heat: a multi-objective approach
title_full Optimizing Organic Rankine Cycle (ORC) configurations integrated with transient industrial waste heat: a multi-objective approach
title_fullStr Optimizing Organic Rankine Cycle (ORC) configurations integrated with transient industrial waste heat: a multi-objective approach
title_full_unstemmed Optimizing Organic Rankine Cycle (ORC) configurations integrated with transient industrial waste heat: a multi-objective approach
title_short Optimizing Organic Rankine Cycle (ORC) configurations integrated with transient industrial waste heat: a multi-objective approach
title_sort optimizing organic rankine cycle orc configurations integrated with transient industrial waste heat a multi objective approach
topic Organic Rankine Cycle
Transient waste heat
Multi-objectives optimization
Variable expander efficiency
Economic benefits
url https://doi.org/10.1007/s43937-024-00053-5
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AT mahmoudbelsheniti optimizingorganicrankinecycleorcconfigurationsintegratedwithtransientindustrialwasteheatamultiobjectiveapproach
AT ehsanbaniasadi optimizingorganicrankinecycleorcconfigurationsintegratedwithtransientindustrialwasteheatamultiobjectiveapproach
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