Prediction of quasi-static mechanical properties of flexible porous metal rubber structures in ultra-wide temperature range

Metal rubber, which has the advantages of low density, strong environmental adaptability, and excellent design flexibility, is widely applied in manufacturing industries such as the aerospace, shipping, and automotive industries. Based on the research object of flexible porous metal rubber (FPMR) st...

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Main Authors: Mingqiang Zhang, Yalin Ding, Guoqin Yuan, Hongwen Zhang, Lin Sun, Jianjun Sun, Yaobin Li
Format: Article
Language:English
Published: Elsevier 2024-10-01
Series:Composites Part C: Open Access
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666682024000781
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author Mingqiang Zhang
Yalin Ding
Guoqin Yuan
Hongwen Zhang
Lin Sun
Jianjun Sun
Yaobin Li
author_facet Mingqiang Zhang
Yalin Ding
Guoqin Yuan
Hongwen Zhang
Lin Sun
Jianjun Sun
Yaobin Li
author_sort Mingqiang Zhang
collection DOAJ
description Metal rubber, which has the advantages of low density, strong environmental adaptability, and excellent design flexibility, is widely applied in manufacturing industries such as the aerospace, shipping, and automotive industries. Based on the research object of flexible porous metal rubber (FPMR) structures made of high-temperature elastic alloys, this study established a constitutive model for the quasi-static mechanical properties of FPMR structure under ultra-wide temperature range conditions. Firstly, the forming mechanism and the influencing factors of the static stiffness properties of the FPMR micro-structure were analyzed. Then, the theoretical model of the FPMR micro-element spring was established by applying the cylindrical spiral compression spring stiffness theory, and the theoretical model was corrected based on the large deformation theory and numerical analysis methods. A comparative analysis was carried out through the corrected theoretical model and the test results of different test samples. And the results show that the corrected theoretical model can comprehensively reflect the nonlinear quasi-static stiffness characteristics of the FPMR structure in an ultra-wide temperature range. More importantly, by comparison with the prediction models proposed by other scholars, it is proved that the model proposed in this paper has higher prediction accuracy and the goodness of fit R2 is closer to 1, which provides a theoretical basis for the application of metal rubber in flexible support structures under ultra-high temperature environments.
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institution Kabale University
issn 2666-6820
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publishDate 2024-10-01
publisher Elsevier
record_format Article
series Composites Part C: Open Access
spelling doaj-art-1b32840d639e4c2dbf6e64aa1b9538582024-12-09T04:28:13ZengElsevierComposites Part C: Open Access2666-68202024-10-0115100509Prediction of quasi-static mechanical properties of flexible porous metal rubber structures in ultra-wide temperature rangeMingqiang Zhang0Yalin Ding1Guoqin Yuan2Hongwen Zhang3Lin Sun4Jianjun Sun5Yaobin Li6Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China; State Key Laboratory of Dynamic Optical Imaging and Measurement, Changchun 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China; State Key Laboratory of Dynamic Optical Imaging and Measurement, Changchun 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China; State Key Laboratory of Dynamic Optical Imaging and Measurement, Changchun 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China; State Key Laboratory of Dynamic Optical Imaging and Measurement, Changchun 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China; State Key Laboratory of Dynamic Optical Imaging and Measurement, Changchun 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China; State Key Laboratory of Dynamic Optical Imaging and Measurement, Changchun 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China; State Key Laboratory of Dynamic Optical Imaging and Measurement, Changchun 130033, China; University of Chinese Academy of Sciences, Beijing 100049, China; Corresponding author at: Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, ChinaMetal rubber, which has the advantages of low density, strong environmental adaptability, and excellent design flexibility, is widely applied in manufacturing industries such as the aerospace, shipping, and automotive industries. Based on the research object of flexible porous metal rubber (FPMR) structures made of high-temperature elastic alloys, this study established a constitutive model for the quasi-static mechanical properties of FPMR structure under ultra-wide temperature range conditions. Firstly, the forming mechanism and the influencing factors of the static stiffness properties of the FPMR micro-structure were analyzed. Then, the theoretical model of the FPMR micro-element spring was established by applying the cylindrical spiral compression spring stiffness theory, and the theoretical model was corrected based on the large deformation theory and numerical analysis methods. A comparative analysis was carried out through the corrected theoretical model and the test results of different test samples. And the results show that the corrected theoretical model can comprehensively reflect the nonlinear quasi-static stiffness characteristics of the FPMR structure in an ultra-wide temperature range. More importantly, by comparison with the prediction models proposed by other scholars, it is proved that the model proposed in this paper has higher prediction accuracy and the goodness of fit R2 is closer to 1, which provides a theoretical basis for the application of metal rubber in flexible support structures under ultra-high temperature environments.http://www.sciencedirect.com/science/article/pii/S2666682024000781Mechanical propertiesModel predictionMetal rubberUltra-wide temperature
spellingShingle Mingqiang Zhang
Yalin Ding
Guoqin Yuan
Hongwen Zhang
Lin Sun
Jianjun Sun
Yaobin Li
Prediction of quasi-static mechanical properties of flexible porous metal rubber structures in ultra-wide temperature range
Composites Part C: Open Access
Mechanical properties
Model prediction
Metal rubber
Ultra-wide temperature
title Prediction of quasi-static mechanical properties of flexible porous metal rubber structures in ultra-wide temperature range
title_full Prediction of quasi-static mechanical properties of flexible porous metal rubber structures in ultra-wide temperature range
title_fullStr Prediction of quasi-static mechanical properties of flexible porous metal rubber structures in ultra-wide temperature range
title_full_unstemmed Prediction of quasi-static mechanical properties of flexible porous metal rubber structures in ultra-wide temperature range
title_short Prediction of quasi-static mechanical properties of flexible porous metal rubber structures in ultra-wide temperature range
title_sort prediction of quasi static mechanical properties of flexible porous metal rubber structures in ultra wide temperature range
topic Mechanical properties
Model prediction
Metal rubber
Ultra-wide temperature
url http://www.sciencedirect.com/science/article/pii/S2666682024000781
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