STUDY ON SHOT MOTION CHARACTERISTICS IN PEENING PROCESS WITH HIGH-SPEED CAMERA AND PIV (MT)

Shot peening is an important mechanical treatment process for metal surface. Its treatment quality is closely related to the shot motion behavior which is derived by high speed airflow. To accurate control shots motion and improve treatment quality in shot peening, it is great significance to explor...

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Main Authors: FAN JunKai, SUN MingGe, ZHAO Wu, LIU Wei
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2023-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2023.04.006
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author FAN JunKai
SUN MingGe
ZHAO Wu
LIU Wei
author_facet FAN JunKai
SUN MingGe
ZHAO Wu
LIU Wei
author_sort FAN JunKai
collection DOAJ
description Shot peening is an important mechanical treatment process for metal surface. Its treatment quality is closely related to the shot motion behavior which is derived by high speed airflow. To accurate control shots motion and improve treatment quality in shot peening, it is great significance to explore an accurate measurement method and uncover the law of shots motion in peening process. With high speed camera, a high-speed image data acquisition system for shots in peening process was established. In addition, the images of instantaneous spatial position of shots in peening were captured. In order to improve contrast, Photoshop was used to covert the collected photos into black-and-white binary images. The open source particle image velocimetry(PIV) software PIVLab was used to analyze these images, and the velocity field of shot flow was carefully calculated. The results show that, under the condition of 0.4 MPa gas pressure and 0.4 mm cast steel shot, the scattering cone angle of shot flow was 10 degrees, and the maximum velocity of shot was about 46.5 m/s. On different spatial sections, the velocity of shots presents Gaussian distribution. In addition, the standard deviation of this Gaussian distribution is increased with enlarge the distance between shots and nozzles. The velocity of shots increases rapidly to a stable value after leaving nozzle, and the velocity variation conforms to the Logistic function. Compared with the empirical formula, the obtained formula of velocity field distribution of shots is more accurate. Furthermore, the spatial distribution characteristics of shots flow in peening process can be exactly gained.
format Article
id doaj-art-1a26cf2e6c974b83be3c7b3ddcd56a4f
institution Kabale University
issn 1001-9669
language zho
publishDate 2023-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-1a26cf2e6c974b83be3c7b3ddcd56a4f2025-01-15T02:40:56ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692023-01-0179980442274637STUDY ON SHOT MOTION CHARACTERISTICS IN PEENING PROCESS WITH HIGH-SPEED CAMERA AND PIV (MT)FAN JunKaiSUN MingGeZHAO WuLIU WeiShot peening is an important mechanical treatment process for metal surface. Its treatment quality is closely related to the shot motion behavior which is derived by high speed airflow. To accurate control shots motion and improve treatment quality in shot peening, it is great significance to explore an accurate measurement method and uncover the law of shots motion in peening process. With high speed camera, a high-speed image data acquisition system for shots in peening process was established. In addition, the images of instantaneous spatial position of shots in peening were captured. In order to improve contrast, Photoshop was used to covert the collected photos into black-and-white binary images. The open source particle image velocimetry(PIV) software PIVLab was used to analyze these images, and the velocity field of shot flow was carefully calculated. The results show that, under the condition of 0.4 MPa gas pressure and 0.4 mm cast steel shot, the scattering cone angle of shot flow was 10 degrees, and the maximum velocity of shot was about 46.5 m/s. On different spatial sections, the velocity of shots presents Gaussian distribution. In addition, the standard deviation of this Gaussian distribution is increased with enlarge the distance between shots and nozzles. The velocity of shots increases rapidly to a stable value after leaving nozzle, and the velocity variation conforms to the Logistic function. Compared with the empirical formula, the obtained formula of velocity field distribution of shots is more accurate. Furthermore, the spatial distribution characteristics of shots flow in peening process can be exactly gained.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2023.04.006Shot peeningShotsPIVVelocity fieldPIVLab
spellingShingle FAN JunKai
SUN MingGe
ZHAO Wu
LIU Wei
STUDY ON SHOT MOTION CHARACTERISTICS IN PEENING PROCESS WITH HIGH-SPEED CAMERA AND PIV (MT)
Jixie qiangdu
Shot peening
Shots
PIV
Velocity field
PIVLab
title STUDY ON SHOT MOTION CHARACTERISTICS IN PEENING PROCESS WITH HIGH-SPEED CAMERA AND PIV (MT)
title_full STUDY ON SHOT MOTION CHARACTERISTICS IN PEENING PROCESS WITH HIGH-SPEED CAMERA AND PIV (MT)
title_fullStr STUDY ON SHOT MOTION CHARACTERISTICS IN PEENING PROCESS WITH HIGH-SPEED CAMERA AND PIV (MT)
title_full_unstemmed STUDY ON SHOT MOTION CHARACTERISTICS IN PEENING PROCESS WITH HIGH-SPEED CAMERA AND PIV (MT)
title_short STUDY ON SHOT MOTION CHARACTERISTICS IN PEENING PROCESS WITH HIGH-SPEED CAMERA AND PIV (MT)
title_sort study on shot motion characteristics in peening process with high speed camera and piv mt
topic Shot peening
Shots
PIV
Velocity field
PIVLab
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2023.04.006
work_keys_str_mv AT fanjunkai studyonshotmotioncharacteristicsinpeeningprocesswithhighspeedcameraandpivmt
AT sunmingge studyonshotmotioncharacteristicsinpeeningprocesswithhighspeedcameraandpivmt
AT zhaowu studyonshotmotioncharacteristicsinpeeningprocesswithhighspeedcameraandpivmt
AT liuwei studyonshotmotioncharacteristicsinpeeningprocesswithhighspeedcameraandpivmt