Analysis of the Residual Stress and Deformation of Spiral Bevel Gear Heat Treatment Process based DEDORM Software Finite Element Simulation

Based on the basic principles of heat transfer and thermal elastic- plastic theory,by using finite element method,the heat treatment analytical model of spiral bevel gear is established. The influence of carburizing quenching process on tooth residual stress distribution and deformation is simulated...

Full description

Saved in:
Bibliographic Details
Main Authors: Wang Yanzhong, Chen Yunlong, Zhang Zuzhi, Chen Yanyan, Liu Yang
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2016-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2016.01.035
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1841547718674087936
author Wang Yanzhong
Chen Yunlong
Zhang Zuzhi
Chen Yanyan
Liu Yang
author_facet Wang Yanzhong
Chen Yunlong
Zhang Zuzhi
Chen Yanyan
Liu Yang
author_sort Wang Yanzhong
collection DOAJ
description Based on the basic principles of heat transfer and thermal elastic- plastic theory,by using finite element method,the heat treatment analytical model of spiral bevel gear is established. The influence of carburizing quenching process on tooth residual stress distribution and deformation is simulated by DEFORM software. The variation law of microstructure,residual stress and tooth deformation with time in the carburizing quenching process are obtained. The influence of different quenching temperature on tooth residual stress,deformation and performance is researched. The simulation results show that the compressive stress on tooth surface and the tensile stress on core portion are formed after heat treatment. The tooth surface residual compressive stress is increased with the quenching temperature. This can improve the fatigue property and performance of spiral bevel gear. The analysis of tooth surface deformation can provide certain theoretical guidance for the subsequent spiral bevel gear grinding process parameter.
format Article
id doaj-art-15880627cfa94997a2cb311df97ffcbc
institution Kabale University
issn 1004-2539
language zho
publishDate 2016-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-15880627cfa94997a2cb311df97ffcbc2025-01-10T14:19:36ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392016-01-014014815229921899Analysis of the Residual Stress and Deformation of Spiral Bevel Gear Heat Treatment Process based DEDORM Software Finite Element SimulationWang YanzhongChen YunlongZhang ZuzhiChen YanyanLiu YangBased on the basic principles of heat transfer and thermal elastic- plastic theory,by using finite element method,the heat treatment analytical model of spiral bevel gear is established. The influence of carburizing quenching process on tooth residual stress distribution and deformation is simulated by DEFORM software. The variation law of microstructure,residual stress and tooth deformation with time in the carburizing quenching process are obtained. The influence of different quenching temperature on tooth residual stress,deformation and performance is researched. The simulation results show that the compressive stress on tooth surface and the tensile stress on core portion are formed after heat treatment. The tooth surface residual compressive stress is increased with the quenching temperature. This can improve the fatigue property and performance of spiral bevel gear. The analysis of tooth surface deformation can provide certain theoretical guidance for the subsequent spiral bevel gear grinding process parameter.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2016.01.035DEFORMSpiral bevel gearCarburizing quenchingResidual stressDeformation
spellingShingle Wang Yanzhong
Chen Yunlong
Zhang Zuzhi
Chen Yanyan
Liu Yang
Analysis of the Residual Stress and Deformation of Spiral Bevel Gear Heat Treatment Process based DEDORM Software Finite Element Simulation
Jixie chuandong
DEFORM
Spiral bevel gear
Carburizing quenching
Residual stress
Deformation
title Analysis of the Residual Stress and Deformation of Spiral Bevel Gear Heat Treatment Process based DEDORM Software Finite Element Simulation
title_full Analysis of the Residual Stress and Deformation of Spiral Bevel Gear Heat Treatment Process based DEDORM Software Finite Element Simulation
title_fullStr Analysis of the Residual Stress and Deformation of Spiral Bevel Gear Heat Treatment Process based DEDORM Software Finite Element Simulation
title_full_unstemmed Analysis of the Residual Stress and Deformation of Spiral Bevel Gear Heat Treatment Process based DEDORM Software Finite Element Simulation
title_short Analysis of the Residual Stress and Deformation of Spiral Bevel Gear Heat Treatment Process based DEDORM Software Finite Element Simulation
title_sort analysis of the residual stress and deformation of spiral bevel gear heat treatment process based dedorm software finite element simulation
topic DEFORM
Spiral bevel gear
Carburizing quenching
Residual stress
Deformation
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2016.01.035
work_keys_str_mv AT wangyanzhong analysisoftheresidualstressanddeformationofspiralbevelgearheattreatmentprocessbaseddedormsoftwarefiniteelementsimulation
AT chenyunlong analysisoftheresidualstressanddeformationofspiralbevelgearheattreatmentprocessbaseddedormsoftwarefiniteelementsimulation
AT zhangzuzhi analysisoftheresidualstressanddeformationofspiralbevelgearheattreatmentprocessbaseddedormsoftwarefiniteelementsimulation
AT chenyanyan analysisoftheresidualstressanddeformationofspiralbevelgearheattreatmentprocessbaseddedormsoftwarefiniteelementsimulation
AT liuyang analysisoftheresidualstressanddeformationofspiralbevelgearheattreatmentprocessbaseddedormsoftwarefiniteelementsimulation