A novel tool-input-process-output (TIPO) framework for upgrading to lean 4.0
For more than four decades, Lean Manufacturing (LM) has delivered in terms of waste reduction, productivity and sustainability for the benefit of manufacturers, customers and society at large. In the present era of Industry 4.0 (I4.0), the integration of physical and digital systems is providing hug...
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| Format: | Article |
| Language: | English |
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Universitat Politècnica de València
2023-12-01
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| Series: | International Journal of Production Management and Engineering |
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| Online Access: | https://polipapers.upv.es/index.php/IJPME/article/view/19723 |
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| author | C. Koteswarapavan L. N. Pattanaik |
| author_facet | C. Koteswarapavan L. N. Pattanaik |
| author_sort | C. Koteswarapavan |
| collection | DOAJ |
| description | For more than four decades, Lean Manufacturing (LM) has delivered in terms of waste reduction, productivity and sustainability for the benefit of manufacturers, customers and society at large. In the present era of Industry 4.0 (I4.0), the integration of physical and digital systems is providing huge scope for enhancing the performances of conventional lean tools and practices. Although recent literature has emphasized the integration of lean and Industry 4.0 as Lean 4.0, the mode of integration and basis for selecting technologies need to be explored more. The present paper aims to address this gap and presents a novel Tool-Input-Process-Output (TIPO) approach in which ‘Inputs’ required for the implementation of conventional lean tools are identified and mapped with core characteristics of I4.0 technologies to develop the ‘Process’ for the integration. Exemplified on three prominent lean tools; Just-In-Time (JIT), Jidoka and Heijunka to illustrate the proposed framework. |
| format | Article |
| id | doaj-art-13009d5685134e9cbee64375f09767d0 |
| institution | Kabale University |
| issn | 2340-4876 |
| language | English |
| publishDate | 2023-12-01 |
| publisher | Universitat Politècnica de València |
| record_format | Article |
| series | International Journal of Production Management and Engineering |
| spelling | doaj-art-13009d5685134e9cbee64375f09767d02025-01-02T22:27:24ZengUniversitat Politècnica de ValènciaInternational Journal of Production Management and Engineering2340-48762023-12-01121657710.4995/ijpme.2024.1972318915A novel tool-input-process-output (TIPO) framework for upgrading to lean 4.0C. Koteswarapavan0https://orcid.org/0000-0001-5360-3022L. N. Pattanaik1https://orcid.org/0000-0002-4160-0745Birla Institute of TechnologyBirla Institute of Technology, Mesra For more than four decades, Lean Manufacturing (LM) has delivered in terms of waste reduction, productivity and sustainability for the benefit of manufacturers, customers and society at large. In the present era of Industry 4.0 (I4.0), the integration of physical and digital systems is providing huge scope for enhancing the performances of conventional lean tools and practices. Although recent literature has emphasized the integration of lean and Industry 4.0 as Lean 4.0, the mode of integration and basis for selecting technologies need to be explored more. The present paper aims to address this gap and presents a novel Tool-Input-Process-Output (TIPO) approach in which ‘Inputs’ required for the implementation of conventional lean tools are identified and mapped with core characteristics of I4.0 technologies to develop the ‘Process’ for the integration. Exemplified on three prominent lean tools; Just-In-Time (JIT), Jidoka and Heijunka to illustrate the proposed framework.https://polipapers.upv.es/index.php/IJPME/article/view/19723lean manufacturingindustry 4.0lean 4.0tipojitjidokaheijunka |
| spellingShingle | C. Koteswarapavan L. N. Pattanaik A novel tool-input-process-output (TIPO) framework for upgrading to lean 4.0 International Journal of Production Management and Engineering lean manufacturing industry 4.0 lean 4.0 tipo jit jidoka heijunka |
| title | A novel tool-input-process-output (TIPO) framework for upgrading to lean 4.0 |
| title_full | A novel tool-input-process-output (TIPO) framework for upgrading to lean 4.0 |
| title_fullStr | A novel tool-input-process-output (TIPO) framework for upgrading to lean 4.0 |
| title_full_unstemmed | A novel tool-input-process-output (TIPO) framework for upgrading to lean 4.0 |
| title_short | A novel tool-input-process-output (TIPO) framework for upgrading to lean 4.0 |
| title_sort | novel tool input process output tipo framework for upgrading to lean 4 0 |
| topic | lean manufacturing industry 4.0 lean 4.0 tipo jit jidoka heijunka |
| url | https://polipapers.upv.es/index.php/IJPME/article/view/19723 |
| work_keys_str_mv | AT ckoteswarapavan anoveltoolinputprocessoutputtipoframeworkforupgradingtolean40 AT lnpattanaik anoveltoolinputprocessoutputtipoframeworkforupgradingtolean40 AT ckoteswarapavan noveltoolinputprocessoutputtipoframeworkforupgradingtolean40 AT lnpattanaik noveltoolinputprocessoutputtipoframeworkforupgradingtolean40 |