Influence of lubricant type on churning power loss of worm gear

This paper presents the results of experimental tests of the churning power loss of a single-stage worm gear. The churning power loss is a load-independent loss that occurs when the gear churns through the lubricant. This study will solely look at how churning power losses are affected by mineral an...

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Main Authors: Hardik G. Chothani, Devendra J. Marsonia, Nisha N. Jadeja, Sanjay H. Zala, Ketan S. Vaghosi
Format: Article
Language:English
Published: Balkan Scientific Centre 2024-12-01
Series:Tribology and Materials
Subjects:
Online Access:https://www.tribomat.net/archive/2024/2024-04/TM-2024-04-04.pdf
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author Hardik G. Chothani
Devendra J. Marsonia
Nisha N. Jadeja
Sanjay H. Zala
Ketan S. Vaghosi
author_facet Hardik G. Chothani
Devendra J. Marsonia
Nisha N. Jadeja
Sanjay H. Zala
Ketan S. Vaghosi
author_sort Hardik G. Chothani
collection DOAJ
description This paper presents the results of experimental tests of the churning power loss of a single-stage worm gear. The churning power loss is a load-independent loss that occurs when the gear churns through the lubricant. This study will solely look at how churning power losses are affected by mineral and synthetic oil on a test worm gear pair where the worm shaft is made of 16MnCr5 and the worm wheel is made of CuSn12. As a lubricant, mineral and synthetic oil were used for gears operating at variable speeds, different oil volumes and positions of the worm shaft. The direct torque measurement method was used in a thorough experimental investigation. A new test rig was devised, built and put into service to quantify churning power loss in unloaded situations. According to the experiment results, churning power loss values for mineral oil are 20 – 25 % greater than those of synthetic oil, which has almost the same kinematic viscosity at a temperature of 40 °C.
format Article
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institution Kabale University
issn 2812-9717
language English
publishDate 2024-12-01
publisher Balkan Scientific Centre
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series Tribology and Materials
spelling doaj-art-1188433684a24413855c730fca53e91f2025-01-06T12:49:56ZengBalkan Scientific CentreTribology and Materials2812-97172024-12-013417818610.46793/tribomat.2024.019Influence of lubricant type on churning power loss of worm gearHardik G. Chothani0https://orcid.org/0000-0003-2773-4365Devendra J. Marsonia1https://orcid.org/0009-0008-9827-6430Nisha N. Jadeja2https://orcid.org/0000-0001-9582-7059Sanjay H. Zala3https://orcid.org/0009-0004-0745-9874Ketan S. Vaghosi4https://orcid.org/0000-0002-5849-2883Government Engineering College Bhavnagar, Bhavnagar, IndiaGovernment Engineering College Bhuj, Bhuj, IndiaGovernment Engineering College Bhavnagar, Bhavnagar, IndiaGovernment Engineering College Bhavnagar, Bhavnagar, IndiaGovernment Engineering College Bhavnagar, Bhavnagar, IndiaThis paper presents the results of experimental tests of the churning power loss of a single-stage worm gear. The churning power loss is a load-independent loss that occurs when the gear churns through the lubricant. This study will solely look at how churning power losses are affected by mineral and synthetic oil on a test worm gear pair where the worm shaft is made of 16MnCr5 and the worm wheel is made of CuSn12. As a lubricant, mineral and synthetic oil were used for gears operating at variable speeds, different oil volumes and positions of the worm shaft. The direct torque measurement method was used in a thorough experimental investigation. A new test rig was devised, built and put into service to quantify churning power loss in unloaded situations. According to the experiment results, churning power loss values for mineral oil are 20 – 25 % greater than those of synthetic oil, which has almost the same kinematic viscosity at a temperature of 40 °C.https://www.tribomat.net/archive/2024/2024-04/TM-2024-04-04.pdfchurning power losslubricantworm geartribologymineral oilsynthetic oil
spellingShingle Hardik G. Chothani
Devendra J. Marsonia
Nisha N. Jadeja
Sanjay H. Zala
Ketan S. Vaghosi
Influence of lubricant type on churning power loss of worm gear
Tribology and Materials
churning power loss
lubricant
worm gear
tribology
mineral oil
synthetic oil
title Influence of lubricant type on churning power loss of worm gear
title_full Influence of lubricant type on churning power loss of worm gear
title_fullStr Influence of lubricant type on churning power loss of worm gear
title_full_unstemmed Influence of lubricant type on churning power loss of worm gear
title_short Influence of lubricant type on churning power loss of worm gear
title_sort influence of lubricant type on churning power loss of worm gear
topic churning power loss
lubricant
worm gear
tribology
mineral oil
synthetic oil
url https://www.tribomat.net/archive/2024/2024-04/TM-2024-04-04.pdf
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AT nishanjadeja influenceoflubricanttypeonchurningpowerlossofwormgear
AT sanjayhzala influenceoflubricanttypeonchurningpowerlossofwormgear
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