Green binder system for taphole clays: A potential for glycerine and phenolic resin

Recent advancements in taphole clay binder development have focused on replacing toxic coal tar/pitch, which contains polycyclic aromatic hydrocarbons (PAH), with greener alternatives. In this study, three different taphole clays were prepared in the laboratory using different binder systems which i...

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Main Authors: I.J-P. Cameron, A.M. Garbers-Craig
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Open Ceramics
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666539525000252
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author I.J-P. Cameron
A.M. Garbers-Craig
author_facet I.J-P. Cameron
A.M. Garbers-Craig
author_sort I.J-P. Cameron
collection DOAJ
description Recent advancements in taphole clay binder development have focused on replacing toxic coal tar/pitch, which contains polycyclic aromatic hydrocarbons (PAH), with greener alternatives. In this study, three different taphole clays were prepared in the laboratory using different binder systems which include phenolic resin: 1) coal tar, 2) glycerine, and 3) petroleum waxy oil. The clays were evaluated and compared to the conventional coal tar and phenolic resin-containing clay used in platinum smelters. The evaluation methods employed included workability and extrusion pressure ageing, hardenability, strength development, and high-temperature properties, which comprised cold crushing strength after ageing at 200 °C, carbon yield, volatile organic compound concentration and apparent porosity. The results indicated that the preferred binder to replace coal tar was glycerine, as this clay retained both its plasticity and hardenability during ageing, while also attaining comparative strength development and high-temperature properties to those of the reference clay containing coal tar.
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spelling doaj-art-0fae0280b7d8446a8a0e90f15d1c373f2025-08-20T03:45:28ZengElsevierOpen Ceramics2666-53952025-06-012210075810.1016/j.oceram.2025.100758Green binder system for taphole clays: A potential for glycerine and phenolic resinI.J-P. Cameron0A.M. Garbers-Craig1Corresponding author.; Centre for Pyrometallurgy, Department of Material Science and Metallurgical Engineering, University of Pretoria, Private Bag X20, Hatfield, Pretoria, 0028, South AfricaCentre for Pyrometallurgy, Department of Material Science and Metallurgical Engineering, University of Pretoria, Private Bag X20, Hatfield, Pretoria, 0028, South AfricaRecent advancements in taphole clay binder development have focused on replacing toxic coal tar/pitch, which contains polycyclic aromatic hydrocarbons (PAH), with greener alternatives. In this study, three different taphole clays were prepared in the laboratory using different binder systems which include phenolic resin: 1) coal tar, 2) glycerine, and 3) petroleum waxy oil. The clays were evaluated and compared to the conventional coal tar and phenolic resin-containing clay used in platinum smelters. The evaluation methods employed included workability and extrusion pressure ageing, hardenability, strength development, and high-temperature properties, which comprised cold crushing strength after ageing at 200 °C, carbon yield, volatile organic compound concentration and apparent porosity. The results indicated that the preferred binder to replace coal tar was glycerine, as this clay retained both its plasticity and hardenability during ageing, while also attaining comparative strength development and high-temperature properties to those of the reference clay containing coal tar.http://www.sciencedirect.com/science/article/pii/S2666539525000252Taphole clayBindergreenGlycerinePhenolic
spellingShingle I.J-P. Cameron
A.M. Garbers-Craig
Green binder system for taphole clays: A potential for glycerine and phenolic resin
Open Ceramics
Taphole clay
Binder
green
Glycerine
Phenolic
title Green binder system for taphole clays: A potential for glycerine and phenolic resin
title_full Green binder system for taphole clays: A potential for glycerine and phenolic resin
title_fullStr Green binder system for taphole clays: A potential for glycerine and phenolic resin
title_full_unstemmed Green binder system for taphole clays: A potential for glycerine and phenolic resin
title_short Green binder system for taphole clays: A potential for glycerine and phenolic resin
title_sort green binder system for taphole clays a potential for glycerine and phenolic resin
topic Taphole clay
Binder
green
Glycerine
Phenolic
url http://www.sciencedirect.com/science/article/pii/S2666539525000252
work_keys_str_mv AT ijpcameron greenbindersystemfortapholeclaysapotentialforglycerineandphenolicresin
AT amgarberscraig greenbindersystemfortapholeclaysapotentialforglycerineandphenolicresin