PD-Free Design of Insulation Systems: An Application to Laminated Busbars

The reliability of components of industrial electrical assets fed by power electronics might be at risk due to the type and extent of electrothermal stresses. The move of power electronics toward higher levels of voltage, switching frequency, slew rate, and specific power increases the risk of parti...

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Main Authors: Gian Carlo Montanari, Pasquale Cambareri
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/14/22/10171
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author Gian Carlo Montanari
Pasquale Cambareri
author_facet Gian Carlo Montanari
Pasquale Cambareri
author_sort Gian Carlo Montanari
collection DOAJ
description The reliability of components of industrial electrical assets fed by power electronics might be at risk due to the type and extent of electrothermal stresses. The move of power electronics toward higher levels of voltage, switching frequency, slew rate, and specific power increases the risk of partial discharge inception and thus of accelerated extrinsic aging and premature failure. The reaction to this challenge is to embrace the concept of partial discharge-free (PD-free) design and operation. This paper presents a PD-free approach to the design of laminated busbars, considering both AC and DC insulation subsystems, and focusing on surface insulation. The availability of a recently proposed model to estimate the inception field is a key tool. The model is validated through PD measurements performed on a laminated busbar, using new automatic software that can identify the type of source generating PD. Combined with electric field calculations, the model provides estimates of the PD inception voltage which are almost coincident with the measurement results. Inception voltages in the order of 10 kV and 20 kV have been observed for AC and DC excitation, respectively. In the case of DC supply, tests at different ambient temperatures, 25 °C and 60 °C, indicate that the inception voltage does not change significantly with temperature. Disposability, scalability to any voltage/power, and capability to work, potentially, for any other type of insulation system, are interesting features of the proposed approach, which are discussed in the paper.
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spelling doaj-art-0ef0af62cdbc42af917fe76c8f94cc5d2024-11-26T17:47:45ZengMDPI AGApplied Sciences2076-34172024-11-0114221017110.3390/app142210171PD-Free Design of Insulation Systems: An Application to Laminated BusbarsGian Carlo Montanari0Pasquale Cambareri1Center for Advanced Power Systems, Florida State University, Tallahassee, FL 32310, USAEdward S. Rogers Sr. Department of Electrical and Computer Engineering, University of Toronto, Toronto, ON M5S 3G4, CanadaThe reliability of components of industrial electrical assets fed by power electronics might be at risk due to the type and extent of electrothermal stresses. The move of power electronics toward higher levels of voltage, switching frequency, slew rate, and specific power increases the risk of partial discharge inception and thus of accelerated extrinsic aging and premature failure. The reaction to this challenge is to embrace the concept of partial discharge-free (PD-free) design and operation. This paper presents a PD-free approach to the design of laminated busbars, considering both AC and DC insulation subsystems, and focusing on surface insulation. The availability of a recently proposed model to estimate the inception field is a key tool. The model is validated through PD measurements performed on a laminated busbar, using new automatic software that can identify the type of source generating PD. Combined with electric field calculations, the model provides estimates of the PD inception voltage which are almost coincident with the measurement results. Inception voltages in the order of 10 kV and 20 kV have been observed for AC and DC excitation, respectively. In the case of DC supply, tests at different ambient temperatures, 25 °C and 60 °C, indicate that the inception voltage does not change significantly with temperature. Disposability, scalability to any voltage/power, and capability to work, potentially, for any other type of insulation system, are interesting features of the proposed approach, which are discussed in the paper.https://www.mdpi.com/2076-3417/14/22/10171high power densityAC and DC medium voltagesurface insulationpartial dischargeslaminated busbars
spellingShingle Gian Carlo Montanari
Pasquale Cambareri
PD-Free Design of Insulation Systems: An Application to Laminated Busbars
Applied Sciences
high power density
AC and DC medium voltage
surface insulation
partial discharges
laminated busbars
title PD-Free Design of Insulation Systems: An Application to Laminated Busbars
title_full PD-Free Design of Insulation Systems: An Application to Laminated Busbars
title_fullStr PD-Free Design of Insulation Systems: An Application to Laminated Busbars
title_full_unstemmed PD-Free Design of Insulation Systems: An Application to Laminated Busbars
title_short PD-Free Design of Insulation Systems: An Application to Laminated Busbars
title_sort pd free design of insulation systems an application to laminated busbars
topic high power density
AC and DC medium voltage
surface insulation
partial discharges
laminated busbars
url https://www.mdpi.com/2076-3417/14/22/10171
work_keys_str_mv AT giancarlomontanari pdfreedesignofinsulationsystemsanapplicationtolaminatedbusbars
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