Research of Chamfering Tooth Crest of Spiral Bevel Gear based on Disc Cutter

In order to solve low accuracy and inefficiency of tooth crest chamfering for spiral bevel gear,a method of tooth crest chamfering by using disc cutter is proposed. Gear solid model with the chamfering feature is established,crest lines are used as sweep path to create cylinder sweep volumes. Positi...

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Main Authors: Wei Wei, Zhang Lianhong
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2018-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.07.004
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author Wei Wei
Zhang Lianhong
author_facet Wei Wei
Zhang Lianhong
author_sort Wei Wei
collection DOAJ
description In order to solve low accuracy and inefficiency of tooth crest chamfering for spiral bevel gear,a method of tooth crest chamfering by using disc cutter is proposed. Gear solid model with the chamfering feature is established,crest lines are used as sweep path to create cylinder sweep volumes. Position relationship between gear and disc cutter is determined based on intersecting lines of cylinder sweep volumes,then machining parameters of chamfering are calculated. Simulation environment for chamfering is established including machine,disc cutter and gear,some groups of machining parameters are set to simulate machining process. The shape errors of chamfering are measured,optimized machining parameters are determined by aiming the minimization of shape errors. This method can be realized by installing disc cutter on gear milling machine which means special purpose machine is unnecessary. The disc cutter has longer cutting circumference compared to other shape cutter,which can prolong cutter life effectively.
format Article
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institution Kabale University
issn 1004-2539
language zho
publishDate 2018-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-0ed1f7b2ca8145b392b3b5670a3e92352025-01-10T14:41:17ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392018-01-0142141829937334Research of Chamfering Tooth Crest of Spiral Bevel Gear based on Disc CutterWei WeiZhang LianhongIn order to solve low accuracy and inefficiency of tooth crest chamfering for spiral bevel gear,a method of tooth crest chamfering by using disc cutter is proposed. Gear solid model with the chamfering feature is established,crest lines are used as sweep path to create cylinder sweep volumes. Position relationship between gear and disc cutter is determined based on intersecting lines of cylinder sweep volumes,then machining parameters of chamfering are calculated. Simulation environment for chamfering is established including machine,disc cutter and gear,some groups of machining parameters are set to simulate machining process. The shape errors of chamfering are measured,optimized machining parameters are determined by aiming the minimization of shape errors. This method can be realized by installing disc cutter on gear milling machine which means special purpose machine is unnecessary. The disc cutter has longer cutting circumference compared to other shape cutter,which can prolong cutter life effectively.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.07.004Spiral bevel gearDisc cutterChamferingCutting simulationShape error
spellingShingle Wei Wei
Zhang Lianhong
Research of Chamfering Tooth Crest of Spiral Bevel Gear based on Disc Cutter
Jixie chuandong
Spiral bevel gear
Disc cutter
Chamfering
Cutting simulation
Shape error
title Research of Chamfering Tooth Crest of Spiral Bevel Gear based on Disc Cutter
title_full Research of Chamfering Tooth Crest of Spiral Bevel Gear based on Disc Cutter
title_fullStr Research of Chamfering Tooth Crest of Spiral Bevel Gear based on Disc Cutter
title_full_unstemmed Research of Chamfering Tooth Crest of Spiral Bevel Gear based on Disc Cutter
title_short Research of Chamfering Tooth Crest of Spiral Bevel Gear based on Disc Cutter
title_sort research of chamfering tooth crest of spiral bevel gear based on disc cutter
topic Spiral bevel gear
Disc cutter
Chamfering
Cutting simulation
Shape error
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.07.004
work_keys_str_mv AT weiwei researchofchamferingtoothcrestofspiralbevelgearbasedondisccutter
AT zhanglianhong researchofchamferingtoothcrestofspiralbevelgearbasedondisccutter