Topology Optimization and Impact Analysis of Crowd Reducer Box of Large Mining Electric Excavator

In order to reduce the material consumption of crowd reducer box of large mine excavator and to realize the box light weight,topology optimization of the upper box is carried out. Based on finite element analysis about stress of electric excavator crowd reducer box,by using the variable density meth...

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Main Authors: Hou Geng, Zhang Yinghui, Ge Zailin, Ru Xuebin
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2018-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.04.014
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author Hou Geng
Zhang Yinghui
Ge Zailin
Ru Xuebin
author_facet Hou Geng
Zhang Yinghui
Ge Zailin
Ru Xuebin
author_sort Hou Geng
collection DOAJ
description In order to reduce the material consumption of crowd reducer box of large mine excavator and to realize the box light weight,topology optimization of the upper box is carried out. Based on finite element analysis about stress of electric excavator crowd reducer box,by using the variable density method,the mass of upper box is taken as the optimization objective,and the maximum stress,the wall thickness of box and the remaining percentage are taken as the topology constraint conditions,according to the force transmission path,topology optimization of crowd reducer upper box of mining electric excavator is achieved. The finite element method is used to analyze the maximum stress of the box before and after optimization. According to the standard ISO 6336: 2006 and the standard ISO/TS 16281: 2008,the gear stress( including the contact stress of teeth surface and the bending stress of teeth root) and bearing life of before and after optimization are analyzed respectively. The optimization results show that the topology optimization of the reducer upper box has a minimal influence on the stress of the box and the fatigue life of the bearing. Although the optimization makes the gear stress increase slightly,the gear still meets the requirement of strength.
format Article
id doaj-art-0eb9664e4b25484fb18a705d80a467d6
institution Kabale University
issn 1004-2539
language zho
publishDate 2018-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-0eb9664e4b25484fb18a705d80a467d62025-01-10T14:42:31ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392018-01-0142677029935920Topology Optimization and Impact Analysis of Crowd Reducer Box of Large Mining Electric ExcavatorHou GengZhang YinghuiGe ZailinRu XuebinIn order to reduce the material consumption of crowd reducer box of large mine excavator and to realize the box light weight,topology optimization of the upper box is carried out. Based on finite element analysis about stress of electric excavator crowd reducer box,by using the variable density method,the mass of upper box is taken as the optimization objective,and the maximum stress,the wall thickness of box and the remaining percentage are taken as the topology constraint conditions,according to the force transmission path,topology optimization of crowd reducer upper box of mining electric excavator is achieved. The finite element method is used to analyze the maximum stress of the box before and after optimization. According to the standard ISO 6336: 2006 and the standard ISO/TS 16281: 2008,the gear stress( including the contact stress of teeth surface and the bending stress of teeth root) and bearing life of before and after optimization are analyzed respectively. The optimization results show that the topology optimization of the reducer upper box has a minimal influence on the stress of the box and the fatigue life of the bearing. Although the optimization makes the gear stress increase slightly,the gear still meets the requirement of strength.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.04.014Mining electric excavatorReducerBoxTopology optimization
spellingShingle Hou Geng
Zhang Yinghui
Ge Zailin
Ru Xuebin
Topology Optimization and Impact Analysis of Crowd Reducer Box of Large Mining Electric Excavator
Jixie chuandong
Mining electric excavator
Reducer
Box
Topology optimization
title Topology Optimization and Impact Analysis of Crowd Reducer Box of Large Mining Electric Excavator
title_full Topology Optimization and Impact Analysis of Crowd Reducer Box of Large Mining Electric Excavator
title_fullStr Topology Optimization and Impact Analysis of Crowd Reducer Box of Large Mining Electric Excavator
title_full_unstemmed Topology Optimization and Impact Analysis of Crowd Reducer Box of Large Mining Electric Excavator
title_short Topology Optimization and Impact Analysis of Crowd Reducer Box of Large Mining Electric Excavator
title_sort topology optimization and impact analysis of crowd reducer box of large mining electric excavator
topic Mining electric excavator
Reducer
Box
Topology optimization
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.04.014
work_keys_str_mv AT hougeng topologyoptimizationandimpactanalysisofcrowdreducerboxoflargeminingelectricexcavator
AT zhangyinghui topologyoptimizationandimpactanalysisofcrowdreducerboxoflargeminingelectricexcavator
AT gezailin topologyoptimizationandimpactanalysisofcrowdreducerboxoflargeminingelectricexcavator
AT ruxuebin topologyoptimizationandimpactanalysisofcrowdreducerboxoflargeminingelectricexcavator