β-crystals aied greater energy absorbing ethylene–propylene rubber in polypropylene blends for outstanding low-temperature toughness

Modulating the β-crystalline phase and adding elastomers have traditionally been used to overcome the brittleness of polypropylene (PP); however, the synergistic mechanisms of these components in enhancing low temperatures toughness remain insufficiently explored. A β-nucleating agent (TMB-5) was in...

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Main Authors: Ruimiao Liang, Wenwen Yu, Jiahao Shen, Zhiyi Zhang, Zaifu Lin, Jiayi Wang, Lan Jia, Feng Chen, Yonggang Shangguan, Qiang Zheng
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Polymer Testing
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Online Access:http://www.sciencedirect.com/science/article/pii/S0142941824003477
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author Ruimiao Liang
Wenwen Yu
Jiahao Shen
Zhiyi Zhang
Zaifu Lin
Jiayi Wang
Lan Jia
Feng Chen
Yonggang Shangguan
Qiang Zheng
author_facet Ruimiao Liang
Wenwen Yu
Jiahao Shen
Zhiyi Zhang
Zaifu Lin
Jiayi Wang
Lan Jia
Feng Chen
Yonggang Shangguan
Qiang Zheng
author_sort Ruimiao Liang
collection DOAJ
description Modulating the β-crystalline phase and adding elastomers have traditionally been used to overcome the brittleness of polypropylene (PP); however, the synergistic mechanisms of these components in enhancing low temperatures toughness remain insufficiently explored. A β-nucleating agent (TMB-5) was incorporated into the polypropylene/ethylene–propylene rubber (PP/EPR) system to address the challenges of enhancing low-temperature toughness. Under an extreme low-temperature condition of −40 °C, the PP/EPR/TMB-5 blends exhibit a remarkable enhancement in low-temperature toughness compared with PP/EPR blends, showing a 138 % increase to reach 38.3 kJ/m2. In addition, these blends demonstrate an 8.47 % increase in tensile strength at room temperature. The addition of TMB-5 provides numerous nucleation sites that facilitate the β-crystallization of polypropylene, leading to an increased content of β-crystals and a reduction in crystal grain size. Broadband dielectric relaxation spectroscopy shows that the constrained relaxation of EPR near the crystals shifts to higher temperatures with the formation of β-crystals. The lamellar structure of the β-crystals prevents the aggregation of EPR rubber domains during cooling process, resulting in reduced rubber particle spacing. Observations of remarkable shear deformation and extensive stress-whitening areas on the fracture surfaces of PP/EPR/TMB-5 blends upon impact at −40 °C, as opposed to PP/EPR blends, underpin that the lamellar structure of β-crystals within the composite material efficiently transmits stress further away, facilitating the involvement of more EPR particles in energy dissipation. This finding enables an in-depth investigation into the synergistic toughening mechanism and provides new insights into blends design with conventional rubber for extreme conditions.
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issn 1873-2348
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spelling doaj-art-0c9ce9eba43d44fd91716a59192d00242025-01-12T05:24:06ZengElsevierPolymer Testing1873-23482025-01-01142108670β-crystals aied greater energy absorbing ethylene–propylene rubber in polypropylene blends for outstanding low-temperature toughnessRuimiao Liang0Wenwen Yu1Jiahao Shen2Zhiyi Zhang3Zaifu Lin4Jiayi Wang5Lan Jia6Feng Chen7Yonggang Shangguan8Qiang Zheng9College of Materials Science & Engineering, Taiyuan University of Technology, Taiyuan, 030024, ChinaCollege of Materials Science & Engineering, Taiyuan University of Technology, Taiyuan, 030024, China; Corresponding author.College of Materials Science & Engineering, Taiyuan University of Technology, Taiyuan, 030024, ChinaCollege of Materials Science & Engineering, Taiyuan University of Technology, Taiyuan, 030024, ChinaCollege of Materials Science & Engineering, Taiyuan University of Technology, Taiyuan, 030024, ChinaCollege of Materials Science & Engineering, Taiyuan University of Technology, Taiyuan, 030024, ChinaCollege of Materials Science & Engineering, Taiyuan University of Technology, Taiyuan, 030024, ChinaDepartment of Polymer Science & Engineering, Zhejiang University, Hangzhou, 310027, ChinaDepartment of Polymer Science & Engineering, Zhejiang University, Hangzhou, 310027, ChinaCollege of Materials Science & Engineering, Taiyuan University of Technology, Taiyuan, 030024, China; Department of Polymer Science & Engineering, Zhejiang University, Hangzhou, 310027, China; Corresponding author. Department of Polymer Science & Engineering, Zhejiang University, Hangzhou, 310027, China.Modulating the β-crystalline phase and adding elastomers have traditionally been used to overcome the brittleness of polypropylene (PP); however, the synergistic mechanisms of these components in enhancing low temperatures toughness remain insufficiently explored. A β-nucleating agent (TMB-5) was incorporated into the polypropylene/ethylene–propylene rubber (PP/EPR) system to address the challenges of enhancing low-temperature toughness. Under an extreme low-temperature condition of −40 °C, the PP/EPR/TMB-5 blends exhibit a remarkable enhancement in low-temperature toughness compared with PP/EPR blends, showing a 138 % increase to reach 38.3 kJ/m2. In addition, these blends demonstrate an 8.47 % increase in tensile strength at room temperature. The addition of TMB-5 provides numerous nucleation sites that facilitate the β-crystallization of polypropylene, leading to an increased content of β-crystals and a reduction in crystal grain size. Broadband dielectric relaxation spectroscopy shows that the constrained relaxation of EPR near the crystals shifts to higher temperatures with the formation of β-crystals. The lamellar structure of the β-crystals prevents the aggregation of EPR rubber domains during cooling process, resulting in reduced rubber particle spacing. Observations of remarkable shear deformation and extensive stress-whitening areas on the fracture surfaces of PP/EPR/TMB-5 blends upon impact at −40 °C, as opposed to PP/EPR blends, underpin that the lamellar structure of β-crystals within the composite material efficiently transmits stress further away, facilitating the involvement of more EPR particles in energy dissipation. This finding enables an in-depth investigation into the synergistic toughening mechanism and provides new insights into blends design with conventional rubber for extreme conditions.http://www.sciencedirect.com/science/article/pii/S0142941824003477PolypropyleneEthylene–propylene rubberβ-crystalLow-temperature toughnessSynergistic effect
spellingShingle Ruimiao Liang
Wenwen Yu
Jiahao Shen
Zhiyi Zhang
Zaifu Lin
Jiayi Wang
Lan Jia
Feng Chen
Yonggang Shangguan
Qiang Zheng
β-crystals aied greater energy absorbing ethylene–propylene rubber in polypropylene blends for outstanding low-temperature toughness
Polymer Testing
Polypropylene
Ethylene–propylene rubber
β-crystal
Low-temperature toughness
Synergistic effect
title β-crystals aied greater energy absorbing ethylene–propylene rubber in polypropylene blends for outstanding low-temperature toughness
title_full β-crystals aied greater energy absorbing ethylene–propylene rubber in polypropylene blends for outstanding low-temperature toughness
title_fullStr β-crystals aied greater energy absorbing ethylene–propylene rubber in polypropylene blends for outstanding low-temperature toughness
title_full_unstemmed β-crystals aied greater energy absorbing ethylene–propylene rubber in polypropylene blends for outstanding low-temperature toughness
title_short β-crystals aied greater energy absorbing ethylene–propylene rubber in polypropylene blends for outstanding low-temperature toughness
title_sort β crystals aied greater energy absorbing ethylene propylene rubber in polypropylene blends for outstanding low temperature toughness
topic Polypropylene
Ethylene–propylene rubber
β-crystal
Low-temperature toughness
Synergistic effect
url http://www.sciencedirect.com/science/article/pii/S0142941824003477
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