Fates of nutrient elements and heavy metals during thermal conversion of cattle slurry-derived anaerobic digestates

Abstract Thermal processes are emerging as promising solutions to recovering phosphorus and other nutrient elements from anaerobic digestates. The feasibility of nutrient element recovery depends largely on the fates of nutrient elements and heavy metals during thermal processing. This study assesse...

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Main Authors: Daniel J. Lane, Olli Sippula, Jorma Jokiniemi, Mikko Heimonen, Niko M. Kinnunen, Perttu Virkajärvi, Narasinha Shurpali
Format: Article
Language:English
Published: SpringerOpen 2024-12-01
Series:Bioresources and Bioprocessing
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Online Access:https://doi.org/10.1186/s40643-024-00828-7
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author Daniel J. Lane
Olli Sippula
Jorma Jokiniemi
Mikko Heimonen
Niko M. Kinnunen
Perttu Virkajärvi
Narasinha Shurpali
author_facet Daniel J. Lane
Olli Sippula
Jorma Jokiniemi
Mikko Heimonen
Niko M. Kinnunen
Perttu Virkajärvi
Narasinha Shurpali
author_sort Daniel J. Lane
collection DOAJ
description Abstract Thermal processes are emerging as promising solutions to recovering phosphorus and other nutrient elements from anaerobic digestates. The feasibility of nutrient element recovery depends largely on the fates of nutrient elements and heavy metals during thermal processing. This study assesses the partitioning of macronutrients (N, P, K, Na, Ca and Mg) and heavy metals (Zn, Cu, and Mn) between condensed and gaseous phases during thermal conversion of cattle slurry digestates in gas atmospheres of pyrolysis, combustion, and gasification processes. This study also assesses the chemical forms of macronutrients retained in combustion ashes. The partitioning of elements between condensed and gaseous phases was quantified by mass balances based on elemental analyses of char and ash residues. The char and ash residues were prepared in a fixed-bed, batch reactor at temperatures within the range 800–1000 °C. Powder X-ray diffraction was used to identify the chemical forms of macronutrient elements in combustion ashes. Volatilisation of P was low (< 20%) when the digestates were heated in inert and oxidising atmospheres, whereas a reducing atmosphere volatilized P to a major extent (~ 60% at 1000 °C). Oxidising atmospheres increased volatilisation of N but suppressed volatilisation of K, Na, and Zn. Volatilisation of the following elements was low (< 30%) in all investigated operating conditions: Ca, Mg, Mn, and Cu. The combustion ashes contained both high concentrations of P (around 7 w/w%) and acceptable concentrations of regulated heavy metals (Cu, and Zn) for application on agricultural and forest soils in Finland. Phosphorous was retained in the combustion ashes in the form of whitlockite. This form of P is expected to be available to plants when the ashes are added to soil.
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spelling doaj-art-09a7eadb10e3456a9e08f8c298736fdf2025-01-05T12:07:12ZengSpringerOpenBioresources and Bioprocessing2197-43652024-12-0111111310.1186/s40643-024-00828-7Fates of nutrient elements and heavy metals during thermal conversion of cattle slurry-derived anaerobic digestatesDaniel J. Lane0Olli Sippula1Jorma Jokiniemi2Mikko Heimonen3Niko M. Kinnunen4Perttu Virkajärvi5Narasinha Shurpali6Commonwealth Scientific and Industrial Research Organization (CSIRO), Queensland Centre for Advanced Technologies (QCAT)Department of Chemistry, University of Eastern FinlandDepartment of Environmental and Biological Sciences, University of Eastern FinlandDepartment of Environmental and Biological Sciences, University of Eastern FinlandDepartment of Chemistry, University of Eastern FinlandProduction Systems Unit, Grasslands and Sustainable Agriculture Group, Natural Resources Institute Finland (Luke)Production Systems Unit, Grasslands and Sustainable Agriculture Group, Natural Resources Institute Finland (Luke)Abstract Thermal processes are emerging as promising solutions to recovering phosphorus and other nutrient elements from anaerobic digestates. The feasibility of nutrient element recovery depends largely on the fates of nutrient elements and heavy metals during thermal processing. This study assesses the partitioning of macronutrients (N, P, K, Na, Ca and Mg) and heavy metals (Zn, Cu, and Mn) between condensed and gaseous phases during thermal conversion of cattle slurry digestates in gas atmospheres of pyrolysis, combustion, and gasification processes. This study also assesses the chemical forms of macronutrients retained in combustion ashes. The partitioning of elements between condensed and gaseous phases was quantified by mass balances based on elemental analyses of char and ash residues. The char and ash residues were prepared in a fixed-bed, batch reactor at temperatures within the range 800–1000 °C. Powder X-ray diffraction was used to identify the chemical forms of macronutrient elements in combustion ashes. Volatilisation of P was low (< 20%) when the digestates were heated in inert and oxidising atmospheres, whereas a reducing atmosphere volatilized P to a major extent (~ 60% at 1000 °C). Oxidising atmospheres increased volatilisation of N but suppressed volatilisation of K, Na, and Zn. Volatilisation of the following elements was low (< 30%) in all investigated operating conditions: Ca, Mg, Mn, and Cu. The combustion ashes contained both high concentrations of P (around 7 w/w%) and acceptable concentrations of regulated heavy metals (Cu, and Zn) for application on agricultural and forest soils in Finland. Phosphorous was retained in the combustion ashes in the form of whitlockite. This form of P is expected to be available to plants when the ashes are added to soil.https://doi.org/10.1186/s40643-024-00828-7Ash utilizationCombustionGasificationPyrolysisPhosphorous recoveryVolatilization
spellingShingle Daniel J. Lane
Olli Sippula
Jorma Jokiniemi
Mikko Heimonen
Niko M. Kinnunen
Perttu Virkajärvi
Narasinha Shurpali
Fates of nutrient elements and heavy metals during thermal conversion of cattle slurry-derived anaerobic digestates
Bioresources and Bioprocessing
Ash utilization
Combustion
Gasification
Pyrolysis
Phosphorous recovery
Volatilization
title Fates of nutrient elements and heavy metals during thermal conversion of cattle slurry-derived anaerobic digestates
title_full Fates of nutrient elements and heavy metals during thermal conversion of cattle slurry-derived anaerobic digestates
title_fullStr Fates of nutrient elements and heavy metals during thermal conversion of cattle slurry-derived anaerobic digestates
title_full_unstemmed Fates of nutrient elements and heavy metals during thermal conversion of cattle slurry-derived anaerobic digestates
title_short Fates of nutrient elements and heavy metals during thermal conversion of cattle slurry-derived anaerobic digestates
title_sort fates of nutrient elements and heavy metals during thermal conversion of cattle slurry derived anaerobic digestates
topic Ash utilization
Combustion
Gasification
Pyrolysis
Phosphorous recovery
Volatilization
url https://doi.org/10.1186/s40643-024-00828-7
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