Studies on Physical, Mechanical & Tribological Properties of Al6063 Incorporated with CNT & Nano Clay as Filler Materials

In order to improve mechanical and tribological qualities, this study investigates the innovative use of stir-casting to integrate carbon nanotubes (CNT) and nano clay (NC) as dual reinforcement materials in Al6063 matrix composites. Combining CNT (0–2%) with NC (0–2%) in a synergistic way presents...

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Main Authors: Asifiqbal M. Doddamani, Iresh G.Bhavi, R. Noorahmed, Mohan B. Vanarotti, J. Balaji, Syed Sameer Hussain
Format: Article
Language:English
Published: University of Kragujevac 2024-12-01
Series:Tribology in Industry
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Online Access:https://www.tribology.rs/journals/2024/2024-4/2024-4-14.html
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author Asifiqbal M. Doddamani
Iresh G.Bhavi
R. Noorahmed
Mohan B. Vanarotti
J. Balaji
Syed Sameer Hussain
author_facet Asifiqbal M. Doddamani
Iresh G.Bhavi
R. Noorahmed
Mohan B. Vanarotti
J. Balaji
Syed Sameer Hussain
author_sort Asifiqbal M. Doddamani
collection DOAJ
description In order to improve mechanical and tribological qualities, this study investigates the innovative use of stir-casting to integrate carbon nanotubes (CNT) and nano clay (NC) as dual reinforcement materials in Al6063 matrix composites. Combining CNT (0–2%) with NC (0–2%) in a synergistic way presents a special chance to capitalise on each filler material's particular properties. With an increase in CNT and NC on the Al6063 matrix, mechanical parameters like tensile strength, hardness, flexural strength, and compressive strength rise from 225-245 MPa, 45-74 BHN, 218-298 MPa, and 140-152 MPa. Tribological characteristics were analyzed through pin on disc (tribometer), with varying loads (5 N - 10 N), velocity (0.209 m/s - 1.047 m/s) and sliding distance (253.32-753.98 m). The results demonstrate that the addition of 2 wt% CNT and 2 wt% NC reduces the specific wear rate value and increase the coefficient of friction. A decrease of wear rate value 0.0162 mm3/m and increase in COF 0.70 was observed at maximum load of 10 N and velocity of 0.209 m/s corresponding to 2 wt% of CNT and NC incorporation. The homogeneous distribution of fillers in the metal matrix, tensile fracture, distinct wear modes, and the importance of CNT/NC in changing the wear process from abrasion to delamination are all demonstrated by SEM analysis.
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institution Kabale University
issn 0354-8996
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publishDate 2024-12-01
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spelling doaj-art-0765f9b93df646b09a7dc7590dadad8f2025-01-10T10:12:05ZengUniversity of KragujevacTribology in Industry0354-89962217-79652024-12-0146472273510.24874/ti.1748.09.24.11Studies on Physical, Mechanical & Tribological Properties of Al6063 Incorporated with CNT & Nano Clay as Filler MaterialsAsifiqbal M. Doddamani0https://orcid.org/0009-0004-7219-8754Iresh G.Bhavi1https://orcid.org/0000-0003-4238-4682R. Noorahmed2https://orcid.org/0009-0000-7430-3299Mohan B. Vanarotti3https://orcid.org/0000-0002-3308-5093J. Balaji4https://orcid.org/0000-0002-8524-9619Syed Sameer Hussain5https://orcid.org/0000-0002-3095-218XDepartment of Mechanical Engineering, SECAB Instute of Engineering and Technology, VTU, Belgaum, Karnataka, IndiaDepartment of Mechanical Engineering, BLDEA’s V. P. Dr. P. G. Halakatti College of Engineering and Technology, VTU, Belgaum, Karnataka, IndiaDepartment of Mechanical Engineering, M.S College of Engineering, VTU, Belgaum Karnataka, IndiaDepartment of Mechanical Engineering, Kolhapur Institute of Technology’s, College of Engineering, KolhapurDepartment of Mechanical Engineering, Dr Ambedkar Institute of Technology, VTU, Belgaum, Karnataka, IndiaDepartment of Mechanical Engineering, SECAB Instute of Engineering and Technology, VTU, Belgaum, Karnataka, IndiaIn order to improve mechanical and tribological qualities, this study investigates the innovative use of stir-casting to integrate carbon nanotubes (CNT) and nano clay (NC) as dual reinforcement materials in Al6063 matrix composites. Combining CNT (0–2%) with NC (0–2%) in a synergistic way presents a special chance to capitalise on each filler material's particular properties. With an increase in CNT and NC on the Al6063 matrix, mechanical parameters like tensile strength, hardness, flexural strength, and compressive strength rise from 225-245 MPa, 45-74 BHN, 218-298 MPa, and 140-152 MPa. Tribological characteristics were analyzed through pin on disc (tribometer), with varying loads (5 N - 10 N), velocity (0.209 m/s - 1.047 m/s) and sliding distance (253.32-753.98 m). The results demonstrate that the addition of 2 wt% CNT and 2 wt% NC reduces the specific wear rate value and increase the coefficient of friction. A decrease of wear rate value 0.0162 mm3/m and increase in COF 0.70 was observed at maximum load of 10 N and velocity of 0.209 m/s corresponding to 2 wt% of CNT and NC incorporation. The homogeneous distribution of fillers in the metal matrix, tensile fracture, distinct wear modes, and the importance of CNT/NC in changing the wear process from abrasion to delamination are all demonstrated by SEM analysis.https://www.tribology.rs/journals/2024/2024-4/2024-4-14.htmlpal6063 alloycarbon nano tube (cnt)nano clay (nc)mechanical propertiestribological propertieshybrid reinforced composite
spellingShingle Asifiqbal M. Doddamani
Iresh G.Bhavi
R. Noorahmed
Mohan B. Vanarotti
J. Balaji
Syed Sameer Hussain
Studies on Physical, Mechanical & Tribological Properties of Al6063 Incorporated with CNT & Nano Clay as Filler Materials
Tribology in Industry
pal6063 alloy
carbon nano tube (cnt)
nano clay (nc)
mechanical properties
tribological properties
hybrid reinforced composite
title Studies on Physical, Mechanical & Tribological Properties of Al6063 Incorporated with CNT & Nano Clay as Filler Materials
title_full Studies on Physical, Mechanical & Tribological Properties of Al6063 Incorporated with CNT & Nano Clay as Filler Materials
title_fullStr Studies on Physical, Mechanical & Tribological Properties of Al6063 Incorporated with CNT & Nano Clay as Filler Materials
title_full_unstemmed Studies on Physical, Mechanical & Tribological Properties of Al6063 Incorporated with CNT & Nano Clay as Filler Materials
title_short Studies on Physical, Mechanical & Tribological Properties of Al6063 Incorporated with CNT & Nano Clay as Filler Materials
title_sort studies on physical mechanical tribological properties of al6063 incorporated with cnt nano clay as filler materials
topic pal6063 alloy
carbon nano tube (cnt)
nano clay (nc)
mechanical properties
tribological properties
hybrid reinforced composite
url https://www.tribology.rs/journals/2024/2024-4/2024-4-14.html
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