A Digital Twin of Hot Pumping Waxy Oil Through a Main Pipeline

This article presents a digital twin of hot pumping waxy oil through a main pipeline. Digital copies of the original object data were identified through sensor measurements from SCADA and ECMAS, forming the basis of the SmartTranPro 1.7.1 Software. The mathematical model of the software describes th...

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Main Authors: Uzak Zhapbasbayev, Timur Bekibayev, Gaukhar Ramazanova, Zhibek Akasheva
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/1/202
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author Uzak Zhapbasbayev
Timur Bekibayev
Gaukhar Ramazanova
Zhibek Akasheva
author_facet Uzak Zhapbasbayev
Timur Bekibayev
Gaukhar Ramazanova
Zhibek Akasheva
author_sort Uzak Zhapbasbayev
collection DOAJ
description This article presents a digital twin of hot pumping waxy oil through a main pipeline. Digital copies of the original object data were identified through sensor measurements from SCADA and ECMAS, forming the basis of the SmartTranPro 1.7.1 Software. The mathematical model of the software describes the process of hot pumping waxy oil regarding heat exchange with the environment. The intelligent algorithms of the SmartTranPro 1.7.1 Software were used to determine the actual dependencies of the digital twins of the objects, hydraulic parameters, and heat transfer for the Kassymov–Bolshoi Chagan hot main pipeline, which has a length of 450 km. The results of the thermal–hydraulic calculations for the hot pumping of waxy oil are in good agreement with the actual sensor data from SCADA and ECASM. The optimization calculations of the heating temperature for waxy oil show an economic efficiency of 38.9% for the hot pumping method.
format Article
id doaj-art-06c56998477644fca6bfbb9435dec9c3
institution Kabale University
issn 1996-1073
language English
publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj-art-06c56998477644fca6bfbb9435dec9c32025-01-10T13:17:24ZengMDPI AGEnergies1996-10732025-01-0118120210.3390/en18010202A Digital Twin of Hot Pumping Waxy Oil Through a Main PipelineUzak Zhapbasbayev0Timur Bekibayev1Gaukhar Ramazanova2Zhibek Akasheva3Laboratory “Modeling in Energy Sector”, Satbayev University, Almaty 050013, KazakhstanLaboratory “Modeling in Energy Sector”, Satbayev University, Almaty 050013, KazakhstanLaboratory “Modeling in Energy Sector”, Satbayev University, Almaty 050013, KazakhstanLaboratory “Modeling in Energy Sector”, Satbayev University, Almaty 050013, KazakhstanThis article presents a digital twin of hot pumping waxy oil through a main pipeline. Digital copies of the original object data were identified through sensor measurements from SCADA and ECMAS, forming the basis of the SmartTranPro 1.7.1 Software. The mathematical model of the software describes the process of hot pumping waxy oil regarding heat exchange with the environment. The intelligent algorithms of the SmartTranPro 1.7.1 Software were used to determine the actual dependencies of the digital twins of the objects, hydraulic parameters, and heat transfer for the Kassymov–Bolshoi Chagan hot main pipeline, which has a length of 450 km. The results of the thermal–hydraulic calculations for the hot pumping of waxy oil are in good agreement with the actual sensor data from SCADA and ECASM. The optimization calculations of the heating temperature for waxy oil show an economic efficiency of 38.9% for the hot pumping method.https://www.mdpi.com/1996-1073/18/1/202digital twinmain pipelinewaxy oilhot pumpingmathematical model of the processsoftware
spellingShingle Uzak Zhapbasbayev
Timur Bekibayev
Gaukhar Ramazanova
Zhibek Akasheva
A Digital Twin of Hot Pumping Waxy Oil Through a Main Pipeline
Energies
digital twin
main pipeline
waxy oil
hot pumping
mathematical model of the process
software
title A Digital Twin of Hot Pumping Waxy Oil Through a Main Pipeline
title_full A Digital Twin of Hot Pumping Waxy Oil Through a Main Pipeline
title_fullStr A Digital Twin of Hot Pumping Waxy Oil Through a Main Pipeline
title_full_unstemmed A Digital Twin of Hot Pumping Waxy Oil Through a Main Pipeline
title_short A Digital Twin of Hot Pumping Waxy Oil Through a Main Pipeline
title_sort digital twin of hot pumping waxy oil through a main pipeline
topic digital twin
main pipeline
waxy oil
hot pumping
mathematical model of the process
software
url https://www.mdpi.com/1996-1073/18/1/202
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