The Inactivation of Microscopic Fungi in Bakery Products Using Hurdle Technology—A Case Study

The issue of the microbiological spoilage of bakery products with an extended shelf life declared by the producer was the reason for searching for an effective solution. The aim of the investigation was to find the sources of infection, identify microorganisms causing product spoilage, and propose w...

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Main Authors: Anna Diowksz, Przemysław Kopeć, Anna Koziróg
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/14/22/10648
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author Anna Diowksz
Przemysław Kopeć
Anna Koziróg
author_facet Anna Diowksz
Przemysław Kopeć
Anna Koziróg
author_sort Anna Diowksz
collection DOAJ
description The issue of the microbiological spoilage of bakery products with an extended shelf life declared by the producer was the reason for searching for an effective solution. The aim of the investigation was to find the sources of infection, identify microorganisms causing product spoilage, and propose ways to eliminate the problem without the use of chemical preservatives in the product. It was found that the dominant contaminating microorganisms are yeasts of the genus <i>Hyphopichia</i> sp., <i>Saccharomyces</i> sp., and <i>Candida</i> spp., as well as molds—<i>Aspergillus</i> spp. and <i>Penicillium</i> spp. The microbiological quality of the production environment was assessed, and as a remedial action, a disinfection process was carried out. The influence of gas composition in MAP (modified atmosphere packaging) and the use of ethanol during packaging on the incidence of yeast or mold occurrence was checked. The effectiveness of using sourdough was also tested. The best results were achieved by using sourdough obtained with selected starter cultures and using a gas mixture for packaging in the proportion of 70% carbon dioxide and 30% nitrogen, without the addition of ethanol. These conditions ensured the expected shelf life of bakery products while maintaining their quality.
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spelling doaj-art-06347d15400c4f70921569f2382d8f1a2024-11-26T17:49:38ZengMDPI AGApplied Sciences2076-34172024-11-0114221064810.3390/app142210648The Inactivation of Microscopic Fungi in Bakery Products Using Hurdle Technology—A Case StudyAnna Diowksz0Przemysław Kopeć1Anna Koziróg2Institute of Fermentation Technology and Microbiology, Faculty of Biotechnology and Food Sciences, Lodz University of Technology, 90-530 Lodz, PolandDakri Ltd., 90-349 Lodz, PolandInstitute of Fermentation Technology and Microbiology, Faculty of Biotechnology and Food Sciences, Lodz University of Technology, 90-530 Lodz, PolandThe issue of the microbiological spoilage of bakery products with an extended shelf life declared by the producer was the reason for searching for an effective solution. The aim of the investigation was to find the sources of infection, identify microorganisms causing product spoilage, and propose ways to eliminate the problem without the use of chemical preservatives in the product. It was found that the dominant contaminating microorganisms are yeasts of the genus <i>Hyphopichia</i> sp., <i>Saccharomyces</i> sp., and <i>Candida</i> spp., as well as molds—<i>Aspergillus</i> spp. and <i>Penicillium</i> spp. The microbiological quality of the production environment was assessed, and as a remedial action, a disinfection process was carried out. The influence of gas composition in MAP (modified atmosphere packaging) and the use of ethanol during packaging on the incidence of yeast or mold occurrence was checked. The effectiveness of using sourdough was also tested. The best results were achieved by using sourdough obtained with selected starter cultures and using a gas mixture for packaging in the proportion of 70% carbon dioxide and 30% nitrogen, without the addition of ethanol. These conditions ensured the expected shelf life of bakery products while maintaining their quality.https://www.mdpi.com/2076-3417/14/22/10648bakery productsmicroscopic fungimodified atmosphere packaging (MAP)starter cultures
spellingShingle Anna Diowksz
Przemysław Kopeć
Anna Koziróg
The Inactivation of Microscopic Fungi in Bakery Products Using Hurdle Technology—A Case Study
Applied Sciences
bakery products
microscopic fungi
modified atmosphere packaging (MAP)
starter cultures
title The Inactivation of Microscopic Fungi in Bakery Products Using Hurdle Technology—A Case Study
title_full The Inactivation of Microscopic Fungi in Bakery Products Using Hurdle Technology—A Case Study
title_fullStr The Inactivation of Microscopic Fungi in Bakery Products Using Hurdle Technology—A Case Study
title_full_unstemmed The Inactivation of Microscopic Fungi in Bakery Products Using Hurdle Technology—A Case Study
title_short The Inactivation of Microscopic Fungi in Bakery Products Using Hurdle Technology—A Case Study
title_sort inactivation of microscopic fungi in bakery products using hurdle technology a case study
topic bakery products
microscopic fungi
modified atmosphere packaging (MAP)
starter cultures
url https://www.mdpi.com/2076-3417/14/22/10648
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