Toughening epoxy resins with soluble hyperbranched poly (aryl ether ketone): enhanced mechanical properties and thermal stability

The limited toughness of epoxy resins (EP) significantly hinders their application. While hyperbranched polymers are commonly employed as toughening agents, their poor solubility often leads to drawbacks, including a marked reduction in glass transition temperature (Tg). In this study, a novel hyper...

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Main Authors: Xiyan Li, Feng Bao, Shuang’er Li, Tang Zhu, Jiali Yu, Qing Zhang, Huichao Liu, Caizhen Zhu, Jian Xu
Format: Article
Language:English
Published: Taylor & Francis Group 2025-12-01
Series:Advanced Manufacturing: Polymer & Composites Science
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Online Access:https://www.tandfonline.com/doi/10.1080/20550340.2024.2447171
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author Xiyan Li
Feng Bao
Shuang’er Li
Tang Zhu
Jiali Yu
Qing Zhang
Huichao Liu
Caizhen Zhu
Jian Xu
author_facet Xiyan Li
Feng Bao
Shuang’er Li
Tang Zhu
Jiali Yu
Qing Zhang
Huichao Liu
Caizhen Zhu
Jian Xu
author_sort Xiyan Li
collection DOAJ
description The limited toughness of epoxy resins (EP) significantly hinders their application. While hyperbranched polymers are commonly employed as toughening agents, their poor solubility often leads to drawbacks, including a marked reduction in glass transition temperature (Tg). In this study, a novel hyperbranched poly (aryl ether ketone) resin (pm-HBPAEK-OH) with enhanced solubility was synthesized and evaluated as a toughening agent, for EP. The results indicated that when the content of pm-HBPAEK-OH is 6%, the tensile strength, flexural strength, impact strength, and elongation at break reached 75.1 MPa, 113.8 MPa, 43.5 kJ/m2, and 11.3%, respectively, representing enhancements of 10.0%, 13.1%, 112.9%, and 195.0% compared to the pure EP. Additionally, the modified EP exhibited superior thermal stability achieving a Tg of 91.6 °C, which is approximately 15.4 °C higher than that of pure EP, without a significant loss in thermal decomposition temperature.
format Article
id doaj-art-04f5af60861546aa981374d4f2f19112
institution Kabale University
issn 2055-0340
2055-0359
language English
publishDate 2025-12-01
publisher Taylor & Francis Group
record_format Article
series Advanced Manufacturing: Polymer & Composites Science
spelling doaj-art-04f5af60861546aa981374d4f2f191122025-01-07T14:17:52ZengTaylor & Francis GroupAdvanced Manufacturing: Polymer & Composites Science2055-03402055-03592025-12-0111110.1080/20550340.2024.2447171Toughening epoxy resins with soluble hyperbranched poly (aryl ether ketone): enhanced mechanical properties and thermal stabilityXiyan Li0Feng Bao1Shuang’er Li2Tang Zhu3Jiali Yu4Qing Zhang5Huichao Liu6Caizhen Zhu7Jian Xu8College of Chemistry and Environmental Engineering, Institute of Low-dimensional Materials Genome Initiative, Shenzhen University, Shenzhen, People’s Republic of ChinaCollege of Chemistry and Environmental Engineering, Institute of Low-dimensional Materials Genome Initiative, Shenzhen University, Shenzhen, People’s Republic of ChinaCollege of Chemistry and Environmental Engineering, Institute of Low-dimensional Materials Genome Initiative, Shenzhen University, Shenzhen, People’s Republic of ChinaCollege of Chemistry and Environmental Engineering, Institute of Low-dimensional Materials Genome Initiative, Shenzhen University, Shenzhen, People’s Republic of ChinaCollege of Chemistry and Environmental Engineering, Institute of Low-dimensional Materials Genome Initiative, Shenzhen University, Shenzhen, People’s Republic of ChinaCollege of Chemistry and Environmental Engineering, Institute of Low-dimensional Materials Genome Initiative, Shenzhen University, Shenzhen, People’s Republic of ChinaCollege of Chemistry and Environmental Engineering, Institute of Low-dimensional Materials Genome Initiative, Shenzhen University, Shenzhen, People’s Republic of ChinaCollege of Chemistry and Environmental Engineering, Institute of Low-dimensional Materials Genome Initiative, Shenzhen University, Shenzhen, People’s Republic of ChinaCollege of Chemistry and Environmental Engineering, Institute of Low-dimensional Materials Genome Initiative, Shenzhen University, Shenzhen, People’s Republic of ChinaThe limited toughness of epoxy resins (EP) significantly hinders their application. While hyperbranched polymers are commonly employed as toughening agents, their poor solubility often leads to drawbacks, including a marked reduction in glass transition temperature (Tg). In this study, a novel hyperbranched poly (aryl ether ketone) resin (pm-HBPAEK-OH) with enhanced solubility was synthesized and evaluated as a toughening agent, for EP. The results indicated that when the content of pm-HBPAEK-OH is 6%, the tensile strength, flexural strength, impact strength, and elongation at break reached 75.1 MPa, 113.8 MPa, 43.5 kJ/m2, and 11.3%, respectively, representing enhancements of 10.0%, 13.1%, 112.9%, and 195.0% compared to the pure EP. Additionally, the modified EP exhibited superior thermal stability achieving a Tg of 91.6 °C, which is approximately 15.4 °C higher than that of pure EP, without a significant loss in thermal decomposition temperature.https://www.tandfonline.com/doi/10.1080/20550340.2024.2447171Hyperbranched poly (aryl ether ketone)tougheningepoxy resinthermal propertymechanical property
spellingShingle Xiyan Li
Feng Bao
Shuang’er Li
Tang Zhu
Jiali Yu
Qing Zhang
Huichao Liu
Caizhen Zhu
Jian Xu
Toughening epoxy resins with soluble hyperbranched poly (aryl ether ketone): enhanced mechanical properties and thermal stability
Advanced Manufacturing: Polymer & Composites Science
Hyperbranched poly (aryl ether ketone)
toughening
epoxy resin
thermal property
mechanical property
title Toughening epoxy resins with soluble hyperbranched poly (aryl ether ketone): enhanced mechanical properties and thermal stability
title_full Toughening epoxy resins with soluble hyperbranched poly (aryl ether ketone): enhanced mechanical properties and thermal stability
title_fullStr Toughening epoxy resins with soluble hyperbranched poly (aryl ether ketone): enhanced mechanical properties and thermal stability
title_full_unstemmed Toughening epoxy resins with soluble hyperbranched poly (aryl ether ketone): enhanced mechanical properties and thermal stability
title_short Toughening epoxy resins with soluble hyperbranched poly (aryl ether ketone): enhanced mechanical properties and thermal stability
title_sort toughening epoxy resins with soluble hyperbranched poly aryl ether ketone enhanced mechanical properties and thermal stability
topic Hyperbranched poly (aryl ether ketone)
toughening
epoxy resin
thermal property
mechanical property
url https://www.tandfonline.com/doi/10.1080/20550340.2024.2447171
work_keys_str_mv AT xiyanli tougheningepoxyresinswithsolublehyperbranchedpolyaryletherketoneenhancedmechanicalpropertiesandthermalstability
AT fengbao tougheningepoxyresinswithsolublehyperbranchedpolyaryletherketoneenhancedmechanicalpropertiesandthermalstability
AT shuangerli tougheningepoxyresinswithsolublehyperbranchedpolyaryletherketoneenhancedmechanicalpropertiesandthermalstability
AT tangzhu tougheningepoxyresinswithsolublehyperbranchedpolyaryletherketoneenhancedmechanicalpropertiesandthermalstability
AT jialiyu tougheningepoxyresinswithsolublehyperbranchedpolyaryletherketoneenhancedmechanicalpropertiesandthermalstability
AT qingzhang tougheningepoxyresinswithsolublehyperbranchedpolyaryletherketoneenhancedmechanicalpropertiesandthermalstability
AT huichaoliu tougheningepoxyresinswithsolublehyperbranchedpolyaryletherketoneenhancedmechanicalpropertiesandthermalstability
AT caizhenzhu tougheningepoxyresinswithsolublehyperbranchedpolyaryletherketoneenhancedmechanicalpropertiesandthermalstability
AT jianxu tougheningepoxyresinswithsolublehyperbranchedpolyaryletherketoneenhancedmechanicalpropertiesandthermalstability