Biocomposite Active Whey Protein Films with Thyme Reinforced by Electrospun Polylactic Acid Fiber Mat

Electrospinning is a versatile technique for obtaining nano/micro fibers which are able to significantly change the active properties of composite materials and bring in new dimensions to agri-food applications. Composite bio-based packaging materials obtained from whey proteins, functionalized with...

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Main Authors: Andreea (Lanciu) Dorofte, Iulia Bleoanca, Florentina Ionela Bucur, Gabriel Mustatea, Daniela Borda, Felicia Stan, Catalin Fetecau
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Foods
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Online Access:https://www.mdpi.com/2304-8158/14/1/119
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author Andreea (Lanciu) Dorofte
Iulia Bleoanca
Florentina Ionela Bucur
Gabriel Mustatea
Daniela Borda
Felicia Stan
Catalin Fetecau
author_facet Andreea (Lanciu) Dorofte
Iulia Bleoanca
Florentina Ionela Bucur
Gabriel Mustatea
Daniela Borda
Felicia Stan
Catalin Fetecau
author_sort Andreea (Lanciu) Dorofte
collection DOAJ
description Electrospinning is a versatile technique for obtaining nano/micro fibers which are able to significantly change the active properties of composite materials and bring in new dimensions to agri-food applications. Composite bio-based packaging materials obtained from whey proteins, functionalized with thyme essential oil (TEO) and reinforced by electrospun polylactic acid (PLA) fibers, represent a promising solution for developing new active food packaging using environmentally friendly materials. The aim of this study is to obtain and characterize one-side-active composite films covered with a PLA fiber mat: (i) WF/G1, WF/G2, and WF/G3 resulting from electrospinning with one needle at different electrospinning times of 90, 150, and 210 min, respectively, and (ii) WF/G4 obtained with two face-to-face needles after 210 min of electrospinning. While TEO bioactivity is mainly related to its antimicrobial and antioxidant properties, the PLA fiber mat uplifted the composite mechanical and barrier properties of films. The bi-layer films obtained were characterized by SEM, showing the distribution of the electrospun fiber mat and an increased thickness of the PLA layer from WF/G1 to WF/G4, while FTIR spectra showed the structural vibrations of the functional groups. The experimental results show that WF/G4 have a FTIR fingerprint resembling PLA, retained ~50% of the volatile compounds present in the uncovered film (WF/TEO), while it only had 1.41 ± 0.14 (%) of the permeability to octanol of the WF/G1 film. WF/G4 exhibited 33.73% of the WVP of WF/G1 and displayed the highest tensile strength, about 2.70 times higher than WF/TEO. All films studied revealed similar antimicrobial effect against <i>Bacillus cereus</i>, <i>Geotrichum candidum</i>, and <i>Rhodotorula glutinis</i> and good antiradical activity, thus demonstrating good prospects to be applied as food packaging materials. WF/G composite materials are good candidates to be used as bioactive flavoring primary packaging in hard cheese making.
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issn 2304-8158
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series Foods
spelling doaj-art-049c6302cb5949de91484e6ac3f48a3f2025-01-10T13:17:51ZengMDPI AGFoods2304-81582025-01-0114111910.3390/foods14010119Biocomposite Active Whey Protein Films with Thyme Reinforced by Electrospun Polylactic Acid Fiber MatAndreea (Lanciu) Dorofte0Iulia Bleoanca1Florentina Ionela Bucur2Gabriel Mustatea3Daniela Borda4Felicia Stan5Catalin Fetecau6Bioaliment TehnIA Food Research Center, Faculty of Food Science and Engineering, Dunarea de Jos University of Galați, Domnească Street, No. 111, 800201 Galați, RomaniaBioaliment TehnIA Food Research Center, Faculty of Food Science and Engineering, Dunarea de Jos University of Galați, Domnească Street, No. 111, 800201 Galați, RomaniaBioaliment TehnIA Food Research Center, Faculty of Food Science and Engineering, Dunarea de Jos University of Galați, Domnească Street, No. 111, 800201 Galați, RomaniaNational Research and Development Institute for Food Bioresources—IBA, Ancuta Baneasa No 5. Street, Sector 2, 020323 Bucharest, RomaniaBioaliment TehnIA Food Research Center, Faculty of Food Science and Engineering, Dunarea de Jos University of Galați, Domnească Street, No. 111, 800201 Galați, RomaniaCenter of Excellence Polymer Processing, Faculty of Engineering, Dunarea de Jos University of Galați, Domnească Street, No. 111, 800201 Galați, RomaniaCenter of Excellence Polymer Processing, Faculty of Engineering, Dunarea de Jos University of Galați, Domnească Street, No. 111, 800201 Galați, RomaniaElectrospinning is a versatile technique for obtaining nano/micro fibers which are able to significantly change the active properties of composite materials and bring in new dimensions to agri-food applications. Composite bio-based packaging materials obtained from whey proteins, functionalized with thyme essential oil (TEO) and reinforced by electrospun polylactic acid (PLA) fibers, represent a promising solution for developing new active food packaging using environmentally friendly materials. The aim of this study is to obtain and characterize one-side-active composite films covered with a PLA fiber mat: (i) WF/G1, WF/G2, and WF/G3 resulting from electrospinning with one needle at different electrospinning times of 90, 150, and 210 min, respectively, and (ii) WF/G4 obtained with two face-to-face needles after 210 min of electrospinning. While TEO bioactivity is mainly related to its antimicrobial and antioxidant properties, the PLA fiber mat uplifted the composite mechanical and barrier properties of films. The bi-layer films obtained were characterized by SEM, showing the distribution of the electrospun fiber mat and an increased thickness of the PLA layer from WF/G1 to WF/G4, while FTIR spectra showed the structural vibrations of the functional groups. The experimental results show that WF/G4 have a FTIR fingerprint resembling PLA, retained ~50% of the volatile compounds present in the uncovered film (WF/TEO), while it only had 1.41 ± 0.14 (%) of the permeability to octanol of the WF/G1 film. WF/G4 exhibited 33.73% of the WVP of WF/G1 and displayed the highest tensile strength, about 2.70 times higher than WF/TEO. All films studied revealed similar antimicrobial effect against <i>Bacillus cereus</i>, <i>Geotrichum candidum</i>, and <i>Rhodotorula glutinis</i> and good antiradical activity, thus demonstrating good prospects to be applied as food packaging materials. WF/G composite materials are good candidates to be used as bioactive flavoring primary packaging in hard cheese making.https://www.mdpi.com/2304-8158/14/1/119active filmsessential oilsfiberselectrospinningwhey proteincontrolled permeability
spellingShingle Andreea (Lanciu) Dorofte
Iulia Bleoanca
Florentina Ionela Bucur
Gabriel Mustatea
Daniela Borda
Felicia Stan
Catalin Fetecau
Biocomposite Active Whey Protein Films with Thyme Reinforced by Electrospun Polylactic Acid Fiber Mat
Foods
active films
essential oils
fibers
electrospinning
whey protein
controlled permeability
title Biocomposite Active Whey Protein Films with Thyme Reinforced by Electrospun Polylactic Acid Fiber Mat
title_full Biocomposite Active Whey Protein Films with Thyme Reinforced by Electrospun Polylactic Acid Fiber Mat
title_fullStr Biocomposite Active Whey Protein Films with Thyme Reinforced by Electrospun Polylactic Acid Fiber Mat
title_full_unstemmed Biocomposite Active Whey Protein Films with Thyme Reinforced by Electrospun Polylactic Acid Fiber Mat
title_short Biocomposite Active Whey Protein Films with Thyme Reinforced by Electrospun Polylactic Acid Fiber Mat
title_sort biocomposite active whey protein films with thyme reinforced by electrospun polylactic acid fiber mat
topic active films
essential oils
fibers
electrospinning
whey protein
controlled permeability
url https://www.mdpi.com/2304-8158/14/1/119
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