Research on the optimal laser preparation process parameters of groove-shaped micro-texture on the mill roll surface
Abstract Laser micro-texture preparation technology significantly excels in micro-texture processing, yet there has been scant reported research on utilizing this technology for micro-texture processing and texture morphology control on the surface of wheat mill rolls. The aim was to ascertain the i...
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| Format: | Article |
| Language: | English |
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Springer
2025-01-01
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| Series: | Discover Applied Sciences |
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| Online Access: | https://doi.org/10.1007/s42452-025-06467-7 |
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| author | Huapo Jia Yonggang Zhu Yingchun Xue Wei Zhang |
| author_facet | Huapo Jia Yonggang Zhu Yingchun Xue Wei Zhang |
| author_sort | Huapo Jia |
| collection | DOAJ |
| description | Abstract Laser micro-texture preparation technology significantly excels in micro-texture processing, yet there has been scant reported research on utilizing this technology for micro-texture processing and texture morphology control on the surface of wheat mill rolls. The aim was to ascertain the ideal laser preparation process parameters for the creation of groove-shaped micro-textures on the surface of the chilled alloy cast iron, serving as the surface layer material of the wheat mill roll. An experiment was conducted using a nanosecond pulsed fiber laser to explore the impact of laser power, scanning times, scanning velocity, and pulse frequency on the morphology and dimensions of the groove-shaped micro-textures. It was found that with laser power set at 7 W, 15 scanning times, a pulse frequency of 35 kHz, and a scanning speed of 500 mm/s, the desired microgroove can be successfully fabricated on the surface of the mill roll. The findings of this study offer insights for the surface modification of critical components in grain and oil machinery and equipment through the application of laser micro-texturing technology. |
| format | Article |
| id | doaj-art-048b5c2a364c4403ab408449d9d96019 |
| institution | Kabale University |
| issn | 3004-9261 |
| language | English |
| publishDate | 2025-01-01 |
| publisher | Springer |
| record_format | Article |
| series | Discover Applied Sciences |
| spelling | doaj-art-048b5c2a364c4403ab408449d9d960192025-01-12T12:35:11ZengSpringerDiscover Applied Sciences3004-92612025-01-017111710.1007/s42452-025-06467-7Research on the optimal laser preparation process parameters of groove-shaped micro-texture on the mill roll surfaceHuapo Jia0Yonggang Zhu1Yingchun Xue2Wei Zhang3College of Mechanical Engineering, Zhengzhou University of Science and TechnologyCollege of Mechanical Engineering, Zhengzhou University of Science and TechnologyCollege of Mechanical Engineering, Zhengzhou University of Science and TechnologyCollege of Mechanical Engineering, Zhengzhou University of Science and TechnologyAbstract Laser micro-texture preparation technology significantly excels in micro-texture processing, yet there has been scant reported research on utilizing this technology for micro-texture processing and texture morphology control on the surface of wheat mill rolls. The aim was to ascertain the ideal laser preparation process parameters for the creation of groove-shaped micro-textures on the surface of the chilled alloy cast iron, serving as the surface layer material of the wheat mill roll. An experiment was conducted using a nanosecond pulsed fiber laser to explore the impact of laser power, scanning times, scanning velocity, and pulse frequency on the morphology and dimensions of the groove-shaped micro-textures. It was found that with laser power set at 7 W, 15 scanning times, a pulse frequency of 35 kHz, and a scanning speed of 500 mm/s, the desired microgroove can be successfully fabricated on the surface of the mill roll. The findings of this study offer insights for the surface modification of critical components in grain and oil machinery and equipment through the application of laser micro-texturing technology.https://doi.org/10.1007/s42452-025-06467-7RollLaser texturing technologyMicro-textureOptimal process parameter |
| spellingShingle | Huapo Jia Yonggang Zhu Yingchun Xue Wei Zhang Research on the optimal laser preparation process parameters of groove-shaped micro-texture on the mill roll surface Discover Applied Sciences Roll Laser texturing technology Micro-texture Optimal process parameter |
| title | Research on the optimal laser preparation process parameters of groove-shaped micro-texture on the mill roll surface |
| title_full | Research on the optimal laser preparation process parameters of groove-shaped micro-texture on the mill roll surface |
| title_fullStr | Research on the optimal laser preparation process parameters of groove-shaped micro-texture on the mill roll surface |
| title_full_unstemmed | Research on the optimal laser preparation process parameters of groove-shaped micro-texture on the mill roll surface |
| title_short | Research on the optimal laser preparation process parameters of groove-shaped micro-texture on the mill roll surface |
| title_sort | research on the optimal laser preparation process parameters of groove shaped micro texture on the mill roll surface |
| topic | Roll Laser texturing technology Micro-texture Optimal process parameter |
| url | https://doi.org/10.1007/s42452-025-06467-7 |
| work_keys_str_mv | AT huapojia researchontheoptimallaserpreparationprocessparametersofgrooveshapedmicrotextureonthemillrollsurface AT yonggangzhu researchontheoptimallaserpreparationprocessparametersofgrooveshapedmicrotextureonthemillrollsurface AT yingchunxue researchontheoptimallaserpreparationprocessparametersofgrooveshapedmicrotextureonthemillrollsurface AT weizhang researchontheoptimallaserpreparationprocessparametersofgrooveshapedmicrotextureonthemillrollsurface |