Development of Eco-Friendly Packaging Films from Soyhull Lignocellulose: Towards Valorizing Agro-Industrial Byproducts

Due to their inability to biodegrade, petroleum-based plastics pose significant environmental challenges by disrupting aquatic, marine, and terrestrial ecosystems. Additionally, the widespread presence of microplastics and nanoplastics induces serious health risks for humans and animals. These press...

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Main Authors: Sumi Regmi, Sandeep Paudel, Srinivas Janaswamy
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Foods
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Online Access:https://www.mdpi.com/2304-8158/13/24/4000
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author Sumi Regmi
Sandeep Paudel
Srinivas Janaswamy
author_facet Sumi Regmi
Sandeep Paudel
Srinivas Janaswamy
author_sort Sumi Regmi
collection DOAJ
description Due to their inability to biodegrade, petroleum-based plastics pose significant environmental challenges by disrupting aquatic, marine, and terrestrial ecosystems. Additionally, the widespread presence of microplastics and nanoplastics induces serious health risks for humans and animals. These pressing issues create an urgent need for designing and developing eco-friendly, biodegradable, renewable, and non-toxic plastic alternatives. To this end, agro-industrial byproducts such as soyhulls, which contain 29–50% lignocellulosic residue, are handy. This study extracted lignocellulosic residue from soyhulls using alkali treatment, dissolved it in ZnCl<sub>2</sub> solution, and crosslinked it with calcium ions and glycerol to create biodegradable films. The film formulation was optimized using the Box–Behnken design, with response to tensile strength (TS), elongation at break (EB), and water vapor permeability (WVP). The optimized films were further characterized for color, light transmittance, UV-blocking capacity, water absorption, contact angle, and biodegradability. The resulting optimized film demonstrated a tensile strength of 10.4 ± 1.0 MPa, an elongation at break of 9.4 ± 1.8%, and a WVP of 3.5 ± 0.4 × 10<sup>−11</sup> g·m<sup>−1</sup>·s<sup>−1</sup>·Pa<sup>−1</sup>. Importantly, 90% of the film degrades within 37 days at 24% soil moisture. This outcome underscores the potential of soyhull-derived films as a sustainable, innovative alternative to plastic packaging, contributing to the circular economy and generating additional income for farmers and allied industries.
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spelling doaj-art-042eba95d38645b9aa00e5d6fd4cd3ff2024-12-27T14:26:12ZengMDPI AGFoods2304-81582024-12-011324400010.3390/foods13244000Development of Eco-Friendly Packaging Films from Soyhull Lignocellulose: Towards Valorizing Agro-Industrial ByproductsSumi Regmi0Sandeep Paudel1Srinivas Janaswamy2Department of Dairy and Food Science, South Dakota State University, Brookings, SD 57007, USADepartment of Dairy and Food Science, South Dakota State University, Brookings, SD 57007, USADepartment of Dairy and Food Science, South Dakota State University, Brookings, SD 57007, USADue to their inability to biodegrade, petroleum-based plastics pose significant environmental challenges by disrupting aquatic, marine, and terrestrial ecosystems. Additionally, the widespread presence of microplastics and nanoplastics induces serious health risks for humans and animals. These pressing issues create an urgent need for designing and developing eco-friendly, biodegradable, renewable, and non-toxic plastic alternatives. To this end, agro-industrial byproducts such as soyhulls, which contain 29–50% lignocellulosic residue, are handy. This study extracted lignocellulosic residue from soyhulls using alkali treatment, dissolved it in ZnCl<sub>2</sub> solution, and crosslinked it with calcium ions and glycerol to create biodegradable films. The film formulation was optimized using the Box–Behnken design, with response to tensile strength (TS), elongation at break (EB), and water vapor permeability (WVP). The optimized films were further characterized for color, light transmittance, UV-blocking capacity, water absorption, contact angle, and biodegradability. The resulting optimized film demonstrated a tensile strength of 10.4 ± 1.0 MPa, an elongation at break of 9.4 ± 1.8%, and a WVP of 3.5 ± 0.4 × 10<sup>−11</sup> g·m<sup>−1</sup>·s<sup>−1</sup>·Pa<sup>−1</sup>. Importantly, 90% of the film degrades within 37 days at 24% soil moisture. This outcome underscores the potential of soyhull-derived films as a sustainable, innovative alternative to plastic packaging, contributing to the circular economy and generating additional income for farmers and allied industries.https://www.mdpi.com/2304-8158/13/24/4000agri-industrial byproductvalorizing soyhullslignocellulose extractsustainable and biodegradable packagingcircular economy
spellingShingle Sumi Regmi
Sandeep Paudel
Srinivas Janaswamy
Development of Eco-Friendly Packaging Films from Soyhull Lignocellulose: Towards Valorizing Agro-Industrial Byproducts
Foods
agri-industrial byproduct
valorizing soyhulls
lignocellulose extract
sustainable and biodegradable packaging
circular economy
title Development of Eco-Friendly Packaging Films from Soyhull Lignocellulose: Towards Valorizing Agro-Industrial Byproducts
title_full Development of Eco-Friendly Packaging Films from Soyhull Lignocellulose: Towards Valorizing Agro-Industrial Byproducts
title_fullStr Development of Eco-Friendly Packaging Films from Soyhull Lignocellulose: Towards Valorizing Agro-Industrial Byproducts
title_full_unstemmed Development of Eco-Friendly Packaging Films from Soyhull Lignocellulose: Towards Valorizing Agro-Industrial Byproducts
title_short Development of Eco-Friendly Packaging Films from Soyhull Lignocellulose: Towards Valorizing Agro-Industrial Byproducts
title_sort development of eco friendly packaging films from soyhull lignocellulose towards valorizing agro industrial byproducts
topic agri-industrial byproduct
valorizing soyhulls
lignocellulose extract
sustainable and biodegradable packaging
circular economy
url https://www.mdpi.com/2304-8158/13/24/4000
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