Investigation of Effect of Machining Process Paramaeters on Surface Quality

Machining method is the most commonly used manufacturing method in the industry. The product, which is chipped on the raw material with the help of a cutting tool, is finalized. The manufactured product must be within the dimensional and geometric tolerances determined by the designer in order to di...

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Main Authors: Osman Hamdi Mete, Mehmet Şafak Baran
Format: Article
Language:English
Published: Sakarya University 2023-12-01
Series:Sakarya Üniversitesi Fen Bilimleri Enstitüsü Dergisi
Subjects:
Online Access:https://dergipark.org.tr/tr/download/article-file/3182150
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author Osman Hamdi Mete
Mehmet Şafak Baran
author_facet Osman Hamdi Mete
Mehmet Şafak Baran
author_sort Osman Hamdi Mete
collection DOAJ
description Machining method is the most commonly used manufacturing method in the industry. The product, which is chipped on the raw material with the help of a cutting tool, is finalized. The manufactured product must be within the dimensional and geometric tolerances determined by the designer in order to discharge its functionality. In addition to these tolerances, surface quality is expected. In this study, the effect of the process parameters on the surface quality of the milling operation, which is the most commonly used machining method, was investigated as experimentally. Experimental design was carried out by using Taguchi L18 orthogonal array and the effect of four process parameters on the surface quality was investigated. ANOVA was carried out in order to investigate the effect of process parameters on experiment results and their statistical significance. The validity of experimental model was investigated by comparing the actual experimental results with the estimated results obtained by Minitab 19. According to Taguchi results; conventional cutting direction, 282 m/min. cutting speed, 0.15 mm/rev. feed rate and 0.5 mm cutting depth were found optimum levels of parameters. P value was found 0.00014 in ANOVA for feed rate parameter and it was found the most important parameter on the experiment results. R2 of experiment model was found % 91.4 according to comparison result.
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institution Kabale University
issn 2147-835X
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series Sakarya Üniversitesi Fen Bilimleri Enstitüsü Dergisi
spelling doaj-art-025d9c78cd0a46639ff1fb514ea74d802024-12-23T08:15:45ZengSakarya UniversitySakarya Üniversitesi Fen Bilimleri Enstitüsü Dergisi2147-835X2023-12-012761300131010.16984/saufenbilder.130832928Investigation of Effect of Machining Process Paramaeters on Surface QualityOsman Hamdi Mete0https://orcid.org/0000-0002-9971-1819Mehmet Şafak Baran1https://orcid.org/0009-0001-0553-2482SAKARYA ÜNİVERSİTESİSAKARYA ÜNİVERSİTESİMachining method is the most commonly used manufacturing method in the industry. The product, which is chipped on the raw material with the help of a cutting tool, is finalized. The manufactured product must be within the dimensional and geometric tolerances determined by the designer in order to discharge its functionality. In addition to these tolerances, surface quality is expected. In this study, the effect of the process parameters on the surface quality of the milling operation, which is the most commonly used machining method, was investigated as experimentally. Experimental design was carried out by using Taguchi L18 orthogonal array and the effect of four process parameters on the surface quality was investigated. ANOVA was carried out in order to investigate the effect of process parameters on experiment results and their statistical significance. The validity of experimental model was investigated by comparing the actual experimental results with the estimated results obtained by Minitab 19. According to Taguchi results; conventional cutting direction, 282 m/min. cutting speed, 0.15 mm/rev. feed rate and 0.5 mm cutting depth were found optimum levels of parameters. P value was found 0.00014 in ANOVA for feed rate parameter and it was found the most important parameter on the experiment results. R2 of experiment model was found % 91.4 according to comparison result.https://dergipark.org.tr/tr/download/article-file/3182150machiningprocess parameterssurface qualitytaguchi
spellingShingle Osman Hamdi Mete
Mehmet Şafak Baran
Investigation of Effect of Machining Process Paramaeters on Surface Quality
Sakarya Üniversitesi Fen Bilimleri Enstitüsü Dergisi
machining
process parameters
surface quality
taguchi
title Investigation of Effect of Machining Process Paramaeters on Surface Quality
title_full Investigation of Effect of Machining Process Paramaeters on Surface Quality
title_fullStr Investigation of Effect of Machining Process Paramaeters on Surface Quality
title_full_unstemmed Investigation of Effect of Machining Process Paramaeters on Surface Quality
title_short Investigation of Effect of Machining Process Paramaeters on Surface Quality
title_sort investigation of effect of machining process paramaeters on surface quality
topic machining
process parameters
surface quality
taguchi
url https://dergipark.org.tr/tr/download/article-file/3182150
work_keys_str_mv AT osmanhamdimete investigationofeffectofmachiningprocessparamaetersonsurfacequality
AT mehmetsafakbaran investigationofeffectofmachiningprocessparamaetersonsurfacequality